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Vishay Intertechnology Wireless Charging Tx and Rx Coils Provide Moisture Resistance Up to 90 % RH in a Reduced Footprint

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Vishay Intertechnology (NYSE: VSH) has introduced new powdered iron based wireless charging transmitter (Tx) and receiver (Rx) coils optimized for high humidity conditions up to 90% RH. These coils, designed for industrial, medical, and consumer electronics applications up to 30 W, offer high temperature operation to +105 °C in 25% smaller footprints than previous-generation devices and competing solutions.

The new coils feature specialized shield coating for superior environmental protection, high saturation powdered iron immune to temperature fluctuations, and self-binding enameled copper winding. The Tx coils offer inductance from 6.3 μH to 24 μH, DCR as low as 40 mΩ, Q up to 200, and heat rating current to 7 A. These devices are suitable for various applications including handheld tools, drones, smartphones, and wearable devices.

Vishay Intertechnology (NYSE: VSH) ha introdotto nuove bobine per trasmettitore (Tx) e ricevitore (Rx) per ricarica wireless a base di ferro in polvere ottimizzate per condizioni di alta umidità fino al 90% RH. Queste bobine, progettate per applicazioni industriali, medicali e di elettronica di consumo fino a 30 W, offrono un funzionamento a temperature elevate fino a +105 °C con ingombri ridotti del 25% rispetto ai dispositivi di generazione precedente e alle soluzioni concorrenti.

Le nuove bobine presentano un rivestimento schermato specializzato per una protezione ambientale superiore, ferro in polvere con alta saturazione immune alle fluttuazioni di temperatura, e avvolgimenti in rame smaltato auto-leganti. Le bobine Tx offrono induttanza da 6,3 μH a 24 μH, DCR fino a 40 mΩ, Q fino a 200 e corrente di rating termico fino a 7 A. Questi dispositivi sono adatti per diverse applicazioni, tra cui strumenti portatili, droni, smartphone e dispositivi indossabili.

Vishay Intertechnology (NYSE: VSH) ha presentado nuevas bobinas de transmisor (Tx) y receptor (Rx) de carga inalámbrica a base de hierro en polvo optimizadas para condiciones de alta humedad de hasta el 90% RH. Estas bobinas, diseñadas para aplicaciones industriales, médicas y de electrónica de consumo de hasta 30 W, ofrecen funcionamiento a altas temperaturas de hasta +105 °C en espacios un 25% más pequeños que los dispositivos de generaciones anteriores y soluciones competidoras.

Las nuevas bobinas cuentan con un revestimiento especializado para una protección ambiental superior, hierro en polvo de alta saturación inmune a las fluctuaciones de temperatura y bobinados de cobre esmaltado autoadhesivos. Las bobinas Tx ofrecen inductancia de 6.3 μH a 24 μH, DCR tan bajo como 40 mΩ, Q hasta 200 y corriente de clasificación térmica de hasta 7 A. Estos dispositivos son adecuados para diversas aplicaciones, incluyendo herramientas portátiles, drones, smartphones y dispositivos portátiles.

비셰이 인터테크놀로지(뉴욕증권거래소: VSH)는 최대 90% RH의 높은 습도 조건에 최적화된 분말 철 기반 무선 충전 송신기(Tx) 및 수신기(Rx) 코일을 새롭게 출시했습니다. 이 코일은 30W까지의 산업, 의료 및 소비자 전자제품 응용 프로그램을 위해 설계되었으며, 최대 +105 °C의 고온 작동을 제공하며, 이전 세대 장치보다 25% 더 작은 면적을 차지합니다.

새로운 코일은 우수한 환경 보호를 위한 전문화된 차폐 코팅, 온도 변화에 강한 고포화 분말 철, 자가 결합된 에나멜 동선을 특징으로 합니다. Tx 코일은 6.3 μH에서 24 μH까지의 인덕턴스, 40 mΩ 이하의 DCR, 최대 200까지의 Q 및 최대 7 A의 열 정격 전류를 제공합니다. 이러한 장치는 핸드 헬드 도구, 드론, 스마트폰 및 웨어러블 장치와 같은 다양한 응용 분야에 적합합니다.

Vishay Intertechnology (NYSE: VSH) a introduit de nouvelles bobines de transmetteur (Tx) et de récepteur (Rx) pour chargement sans fil à base de fer en poudre optimisées pour des conditions d'humidité élevée allant jusqu'à 90% HR. Ces bobines, conçues pour des applications industrielles, médicales et électroniques grand public jusqu'à 30 W, offrent un fonctionnement à haute température de +105 °C avec des dimensions réduites de 25% par rapport aux dispositifs de la génération précédente et aux solutions concurrentes.

Les nouvelles bobines présentent un revêtement de protection spécialisé pour une protection environnementale supérieure, du fer en poudre à saturation élevée insensible aux fluctuations de température, et un enroulement en cuivre émaillé auto-liant. Les bobines Tx offrent une inductance de 6,3 μH à 24 μH, un DCR aussi bas que 40 mΩ, un Q allant jusqu'à 200 et un courant de notation thermique allant jusqu'à 7 A. Ces dispositifs conviennent à diverses applications, y compris les outils portatifs, les drones, les smartphones et les dispositifs portables.

Vishay Intertechnology (NYSE: VSH) hat neue drahtlose Ladeübertragungs (Tx) und Empfangsspulen (Rx) auf Basis von Eisenpulver vorgestellt, die für Bedingungen mit hoher Luftfeuchtigkeit bis zu 90% RH optimiert sind. Diese Spulen, die für industrielle, medizinische und Verbraucher-electronic Anwendungen bis zu 30 W konzipiert wurden, bieten eine hohe Betriebstemperatur von bis zu +105 °C bei 25% kleinerer Bauweise als die Vorgängergeneration und konkurrierende Lösungen.

Die neuen Spulen verfügen über eine speziell beschichtete Abschirmung für überlegenen Umweltschutz, temperaturunempfindliches, hochgesättigtes Eisenpulver und selbstbindende emaillierte Kupferwicklungen. Die Tx-Spulen bieten Induktivität von 6,3 μH bis 24 μH, DCR von bis zu 40 mΩ, Q-Werte von bis zu 200 und thermische Bewertungsströme bis zu 7 A. Diese Geräte sind für verschiedene Anwendungen geeignet, darunter Handwerkzeuge, Drohnen, Smartphones und tragbare Geräte.

Positive
  • Introduction of new wireless charging coils with high humidity resistance up to 90% RH
  • 25% smaller footprints compared to previous-generation devices and competing solutions
  • High temperature operation up to +105 °C
  • Improved performance with inductance from 6.3 μH to 24 μH, DCR as low as 40 mΩ, and Q up to 200
  • Versatile applications in industrial, medical, and consumer electronics sectors
Negative
  • None.

Vishay's new wireless charging coils represent a significant advancement in power transfer technology. The 90% RH moisture resistance is a standout feature, addressing reliability concerns in humid environments. The 25% size reduction while maintaining power ratings up to 30 W is impressive, potentially enabling more compact device designs. The high-temperature operation to +105°C expands application possibilities in harsh conditions.

The use of powdered iron cores instead of ferrite is noteworthy, offering better stability across temperature ranges. The high saturation currents up to 22 A ensure consistent performance under varying loads. The alpha winding technique in some models, eliminating wire crossover, is an innovative approach to achieve a lower profile.

These advancements could give Vishay a competitive edge in the growing wireless charging market, particularly in industrial and medical sectors where reliability is crucial.

Vishay's new wireless charging coils are well-positioned to capitalize on the expanding wireless power transfer market. The global wireless charging market is projected to grow at a CAGR of 24.6% from 2021 to 2028, reaching $49.3 billion by 2028. Vishay's focus on industrial, medical and consumer electronics aligns with key growth sectors.

The enhanced moisture resistance and compact size address critical needs in these markets. For example, in medical devices, where sterilization is crucial, the 90% RH resistance could be a significant selling point. In the industrial sector, the high-temperature operation and durability features cater to demanding environments.

However, Vishay faces stiff competition from established players like TDK, Würth Elektronik and Laird. The company's success will depend on effectively marketing these technological advantages and possibly offering competitive pricing to gain market share.

While this product launch is positive for Vishay, its immediate financial impact may be Vishay's 2022 annual revenue was $3.5 billion, with the Inductors product segment (which includes these coils) contributing about 7% of total net revenue.

The wireless charging market's rapid growth could boost this segment's contribution over time. However, it's important to note that Vishay operates in a highly competitive market with pressure on margins. The company's gross margin in 2022 was 30.1%, down from 31.8% in 2021.

Investors should monitor how these new products impact the Inductors segment's performance in upcoming quarterly reports. If Vishay can leverage its technological advantages to gain market share or command premium pricing, it could positively affect margins. However, the overall impact on Vishay's financials may take several quarters to materialize significantly.

Devices Offer Power Ratings Up to 30 W, High Temperature Operation to +105 °C, and Saturation Currents to 22 A in Compact Footprints

MALVERN, Pa., Sept. 18, 2024 (GLOBE NEWSWIRE) -- Vishay Intertechnology, Inc. (NYSE: VSH) today introduced new powdered iron based wireless charging transmitter (Tx) and receiver (Rx) coils optimized for high humidity conditions up to 90 % RH. Designed for industrial, medical, and consumer electronics applications up to 30 W, the Vishay Dale IWAS3222CZEB190JR1, IWTX4646DCEB240JR1, IWTX47R0DAEB6R3JR1, and IWTX47R0EBEB240JR1 offer high temperature operation to +105 °C in 25 % smaller footprints than previous-generation devices and competing solutions.

The high moisture resistance of the devices released today results from their specialized shield coating, which provides superior environmental protection. In addition, the coils’ high saturation powdered iron makes them immune to the temperature fluctuations and sharp inductance drop-off behavior observed in ferrite-based solutions. Shield material selection is critical, as it is used to boost the inductance of the coil, contain any flux leakage, and maximize flux directivity.

Featuring a self-binding, enameled copper winding, the IWAS3222CZEB190JR1 Rx coil features inductance of 19.6 μH, Q of 28.5 at 200 kHz, and DCR of 357 mΩ. The IWTX4646DCEB240JR1, IWTX47R0DAEB6R3JR1, and IWTX47R0EBEB240JR1 offer inductance from 6.3 μH to 24 μH. With DCR as low as 40 mΩ, Q up to 200, and heat rating current to 7 A, the Tx coils maximize power transfer to the receiver element, while their high saturation currents up to 22 A ensure stable inductance and consistent performance across the operating current range.

For additional durability, the Tx coils feature a silk-covered litz wire that protects against scratching and wire deformation, provides improved insulation, and reduces the electrical skin effect and proximity losses. In addition, the IWTX4646DCEB240JR and IWTX47R0EBEB240JR1 are manufactured with an alpha winding technique that eliminates wire crossover and achieves the lowest profile possible.

Typical applications for the devices will include handheld, battery-powered tools and diagnostic and therapeutic instruments; drones; smartphones and tablets; gaming controllers; and wearable devices. RoHS-compliant, halogen-free, and Vishay Green, the wireless charging coils are available in rectangular, square, and round form factors.

Device Specification Table:

Part #IWAS3222CZxIWTX4646DCxIWTX47R0DAxIWTX47R0EBx
Inductance19.6 μH24 μH6.3 μH24 μH
Power rating5 W30 W30 W30 W
Q (typ.)28.5185190200
DCR (typ.)357 mΩ75 mΩ40 mΩ75 mΩ
IRMS (max.)1.2 A7 A7 A6 A
ISAT (max.)2.4 A20 A22 A20 A
Footprint32 mm x 22 mm46 mm x 46 mm47 mm diameter47 mm diameter
Thickness3 mm5.26 mm5.3 mm5.26 mm
Shield shapeRectangularSquareRoundRound
FunctionRxTxTxTx

Samples and production quantities of the IWAS3222CZEB190JR1, IWTX4646DCEB240JR1, IWTX47R0DAEB6R3JR1, and IWTX47R0EBEB240JR1 are available now, with lead times of 14 weeks.

Vishay manufactures one of the world’s largest portfolios of discrete semiconductors and passive electronic components that are essential to innovative designs in the automotive, industrial, computing, consumer, telecommunications, military, aerospace, and medical markets. Serving customers worldwide, Vishay is The DNA of tech.® Vishay Intertechnology, Inc. is a Fortune 1,000 Company listed on the NYSE (VSH). More on Vishay at www.Vishay.com.

The DNA of tech® is a registered trademark of Vishay Intertechnology.

Links to product datasheets:
http://www.vishay.com/ppg?34597 (IWAS3222CZEB190JR1)
http://www.vishay.com/ppg?34599 (IWTX47R0DAEB6R3JR1)
http://www.vishay.com/ppg?34600 (IWTX47R0EBEB240JR1)
http://www.vishay.com/ppg?34598 (IWTX4646DCEB240JR1)

Link to product photo:
https://www.flickr.com/photos/vishay/albums/72177720320242774

For more information please contact:
Vishay Intertechnology
Peter Henrici, +1 408 567-8400
peter.henrici@vishay.com
or
Redpines
Bob Decker, +1 415 409-0233
bob.decker@redpinesgroup.com


FAQ

What are the key features of Vishay's new wireless charging coils (VSH)?

Vishay's new wireless charging coils feature high humidity resistance up to 90% RH, high temperature operation to +105 °C, 25% smaller footprints, specialized shield coating, and improved performance metrics such as inductance from 6.3 μH to 24 μH and Q up to 200.

What applications are Vishay's new wireless charging coils (VSH) designed for?

The new wireless charging coils are designed for industrial, medical, and consumer electronics applications up to 30 W, including handheld tools, diagnostic instruments, drones, smartphones, tablets, gaming controllers, and wearable devices.

When will Vishay's new wireless charging coils (VSH) be available?

Samples and production quantities of the new wireless charging coils are available now, with lead times of 14 weeks.

What is the power rating of Vishay's new wireless charging coils (VSH)?

The power ratings of the new wireless charging coils range from 5 W for the receiver coil to 30 W for the transmitter coils.

Vishay Intertechnology, Inc.

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