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Origin Confirms Three New CapFormer Lines Nearing Completion, Eight Total Lines Expected by End of Year

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Origin Materials (NASDAQ: ORGN) has announced significant progress in its CapFormer production expansion. The company confirmed that CapFormers 2-4 are under construction and testing, with Factory Acceptance Tests expected in Q2 and commercial production starting in Q3. Origin remains on track to achieve its target of eight CapFormer lines operational by end of 2025.

The company plans to primarily produce PCO 1881 compliant caps, with intentions to expand into larger cap formats based on customer demand. CEO John Bissell emphasized that larger cap sizes amplify their manufacturing, performance, and gross margin advantages. Origin is targeting the $65B caps and closures market, with a long-term vision of scaling to hundreds of cap lines and transforming the industry through PET cap adoption.

Origin Materials (NASDAQ: ORGN) ha annunciato progressi significativi nell'espansione della produzione di CapFormer. L'azienda ha confermato che CapFormers 2-4 sono in fase di costruzione e test, con i test di accettazione della fabbrica previsti per il secondo trimestre e la produzione commerciale che inizierà nel terzo trimestre. Origin rimane in linea per raggiungere l'obiettivo di otto linee di CapFormer operative entro la fine del 2025.

L'azienda prevede di produrre principalmente tappi conformi a PCO 1881, con l'intenzione di espandersi in formati di tappi più grandi in base alla domanda dei clienti. Il CEO John Bissell ha sottolineato che le dimensioni maggiori dei tappi amplificano i loro vantaggi in termini di produzione, prestazioni e margini lordi. Origin sta puntando al mercato dei tappi e delle chiusure da 65 miliardi di dollari, con una visione a lungo termine di scalare a centinaia di linee di tappi e trasformare l'industria attraverso l'adozione di tappi in PET.

Origin Materials (NASDAQ: ORGN) ha anunciado avances significativos en la expansión de su producción de CapFormer. La empresa confirmó que CapFormers 2-4 están en construcción y pruebas, con pruebas de aceptación de fábrica previstas para el segundo trimestre y producción comercial comenzando en el tercer trimestre. Origin sigue en camino de alcanzar su objetivo de ocho líneas de CapFormer operativas para finales de 2025.

La empresa planea producir principalmente tapones que cumplan con PCO 1881, con la intención de expandirse a formatos de tapones más grandes según la demanda del cliente. El CEO John Bissell enfatizó que los tamaños de tapones más grandes amplifican sus ventajas en fabricación, rendimiento y márgenes brutos. Origin está apuntando al mercado de tapones y cierres de 65 mil millones de dólares, con una visión a largo plazo de escalar a cientos de líneas de tapones y transformar la industria a través de la adopción de tapones de PET.

Origin Materials (NASDAQ: ORGN)는 CapFormer 생산 확장에서 상당한 진전을 발표했습니다. 회사는 CapFormers 2-4가 건설 및 테스트 중이며, 2분기에 공장 수용 테스트가 예상되고 3분기에 상업 생산이 시작될 것이라고 확인했습니다. Origin은 2025년 말까지 8개의 CapFormer 라인을 운영하는 목표를 달성할 계획입니다.

회사는 주로 PCO 1881에 적합한 캡을 생산할 계획이며, 고객 수요에 따라 더 큰 캡 포맷으로 확장할 의도를 가지고 있습니다. CEO John Bissell은 더 큰 캡 사이즈가 제조, 성능 및 총 마진의 이점을 증대시킨다고 강조했습니다. Origin은 650억 달러 규모의 캡 및 마감재 시장을 목표로 하고 있으며, 장기적으로 수백 개의 캡 라인으로 확장하고 PET 캡 채택을 통해 산업을 혁신할 비전을 가지고 있습니다.

Origin Materials (NASDAQ: ORGN) a annoncé des progrès significatifs dans l'expansion de sa production de CapFormer. L'entreprise a confirmé que les CapFormers 2-4 sont en construction et en test, avec des tests d'acceptation en usine prévus pour le deuxième trimestre et une production commerciale commençant au troisième trimestre. Origin reste sur la bonne voie pour atteindre son objectif de huit lignes de CapFormer opérationnelles d'ici fin 2025.

L'entreprise prévoit principalement de produire des bouchons conformes à la norme PCO 1881, avec l'intention de s'étendre à des formats de bouchons plus grands en fonction de la demande des clients. Le PDG John Bissell a souligné que des tailles de bouchons plus grandes amplifient leurs avantages en matière de fabrication, de performance et de marge brute. Origin vise le marché des bouchons et des fermetures de 65 milliards de dollars, avec une vision à long terme de passer à des centaines de lignes de bouchons et de transformer l'industrie grâce à l'adoption de bouchons en PET.

Origin Materials (NASDAQ: ORGN) hat bedeutende Fortschritte bei der Expansion der Produktion von CapFormer bekannt gegeben. Das Unternehmen bestätigte, dass CapFormers 2-4 im Bau und in der Testphase sind, wobei die Fabrikabnahmeprüfungen im zweiten Quartal und die kommerzielle Produktion im dritten Quartal beginnen sollen. Origin ist auf dem richtigen Weg, um sein Ziel von acht betriebsbereiten CapFormer-Linien bis Ende 2025 zu erreichen.

Das Unternehmen plant hauptsächlich die Produktion von PCO 1881-konformen Verschlüssen und beabsichtigt, basierend auf der Kundennachfrage in größere Verschlussformate zu expandieren. CEO John Bissell betonte, dass größere Verschlussgrößen ihre Vorteile in der Herstellung, Leistung und Bruttomarge verstärken. Origin zielt auf den 65 Milliarden Dollar umfassenden Markt für Verschlüsse und Deckel ab, mit einer langfristigen Vision, Hunderte von Verschlusslinien zu skalieren und die Branche durch die Einführung von PET-Verschlüssen zu transformieren.

Positive
  • Three new CapFormer lines completing Factory Acceptance Tests in Q2
  • Commercial production starting in Q3 2025
  • On track for 8 CapFormer lines by end of 2025
  • Design modifications implemented to increase throughput and improve unit economics
  • Expansion plans into larger cap formats with better margins
Negative
  • Ambitious timeline to scale from 0 to 8 lines in under a year
  • First-of-its-kind product and manufacturing line carries execution risks

Insights

Origin Materials' announcement represents significant progress in manufacturing scale-up, with three additional CapFormer production lines expected to complete testing in Q2 2025 and begin commercial production in Q3. The company confirms they're on track to have eight total production lines operational by end-2025, representing an aggressive manufacturing ramp from zero to eight lines in under a year.

The CapFormer technology produces PET bottle caps, initially focusing on the PCO 1881 standard (the most common threaded finish for carbonated and non-carbonated beverages). Origin's expansion into larger cap formats is strategically significant as CEO Bissell noted that larger caps deliver better gross margins - likely due to more favorable material-to-production-cost ratios and potentially higher selling prices for specialty applications.

This manufacturing scale-up directly addresses commercialization concerns that have historically weighed on Origin. The accelerated timeline suggests strong customer demand, though the announcement lacks specific revenue projections or customer commitments. The planned expansion to eight lines by year-end represents meaningful production capacity within the $65 billion global caps market.

Execution risk remains significant as scaling first-of-kind manufacturing technology 8x in under a year is ambitious. However, the staggered implementation approach and design improvements in subsequent lines suggest the company is applying learnings from their first operational line to enhance throughput and unit economics.

This announcement primarily confirms previously communicated guidance rather than representing new information, but the specific timeline for lines 2-4 provides investors with concrete milestones to monitor in coming quarters as indicators of execution capability.

— CapFormers 2-4 being built and tested, expected to pass Factory Acceptance Tests in Q2 —

WEST SACRAMENTO, Calif.--(BUSINESS WIRE)-- Origin Materials, Inc. (“Origin”) (NASDAQ: ORGN, ORGNW), a technology company with a mission to enable the world’s transition to sustainable materials, today confirmed that three additional CapFormer lines are currently being built and tested and are expected to complete their Factory Acceptance Tests in Q2. They also confirmed previous guidance that they are on target to have a total of eight CapFormer lines online by the end of 2025.

“Getting our first CapFormer system fully operational earlier this month was a huge milestone for us. But that was always just a first step in a much longer journey,” stated Origin CEO John Bissell. “Today we’re thrilled to announce that our next three systems are expected to complete their Factory Acceptance Tests in Q2 and to begin commercial production starting in Q3. As we indicated previously, forthcoming lines will incorporate Origin design modifications to increase throughput to achieve superior unit economics.”

“We’re also excited to confirm our previous guidance around having eight CapFormer systems online by the end of this year,” added Bissell. “To go from zero lines to eight lines in less than a year is admittedly a tall order, especially for a first-of-its-kind product and a first-of-its-kind manufacturing line. But we believe our team is up to the task and we are working to make that a reality every day. As a practical matter, all of these new systems will be completed and rolled out on a staggered basis. We plan to provide updates on major milestones for each of the new CapFormer lines in the coming months via our social media accounts.”

“Most of these systems will be used to produce our previously announced PCO 1881 compliant caps to fulfill the high customer demand we’re seeing for that cap format,” Bissell added. “However, we are not stopping there. Based on customer demand, our current plan is to utilize some of these systems to expand beyond the initial 1881 format into new, likely larger, cap formats as well. The already significant manufacturing, performance and gross margin advantages of our current PET caps are magnified at larger cap sizes. In a nutshell, bigger is better for us when it comes to caps right now. We plan to share more about the new formats we’re pursuing and the favorable economics entailed as those plans come together in the coming months, potentially in conjunction with a customer announcement.”

“Looking beyond 2025, we expect to be adding lines continuously at a roughly similar pace in the coming years as we pursue the massive opportunity presented by the $65B caps and closures market,” Bissell went on. “We are acutely aware that success is not just launching one CapFormer line, or even eight CapFormer lines. Our vision from the start has been to build a platform capable of converting a significant share of the industry to PET caps in the coming years. Our goal is to leverage this platform to transform the caps industry by scaling to accommodate hundreds of caps lines over time.”

About Origin Materials

Origin is a technology company with a mission to enable the world’s transition to sustainable materials. Our innovations include PET caps and closures that bring recycling circularity and enhanced performance to a ~$65 billion market, specialty materials, and our patented biomass conversion platform that transforms carbon into sustainable materials for a wide range of end products. For more information, visit www.originmaterials.com.

Cautionary Note on Forward-Looking Statements

This press release contains certain forward-looking statements within the meaning of the federal securities laws. Forward-looking statements generally are accompanied by words such as “believe,” “may,” “will,” “estimate,” “continue,” “anticipate,” “intend,” “expect,” “should,” “would,” “plan,” “predict,” “project,” “potential,” “seem,” “seek,” “target,” “future,” “outlook,” and similar expressions that predict or indicate future events or trends or that are not statements of historical matters. These forward-looking statements include, but are not limited to, statements about the timing of adding manufacturing lines, our current and future manufacturing lines’ production rates, Origin’s ability to continually improve its technologies and manufacturing techniques, statements regarding Origin Materials’ business strategy and estimated total addressable market, successful completion of FAT for our future CapFormer systems, and Origin’s anticipated production of new and larger cap formats and the advantages when making such caps. The forward-looking statements are based on various assumptions, whether or not identified in this press release, and on the current plans, objectives, estimates, expectations, and intentions of the management of Origin and are not predictions of actual performance and inherently involve significant risks and uncertainties. These forward-looking statements are provided for illustrative purposes only and are not intended to serve as, and must not be relied on as, a guarantee, an assurance, a prediction, or a definitive statement of fact or probability. Actual events and circumstances are difficult or impossible to predict and will differ from assumptions. Many actual events and circumstances are beyond the control of Origin. These forward-looking statements are subject to a number of risks and uncertainties including, but not limited to, the fact that Origin Materials may be unable to successfully commercialize its products; the effects of competition on Origin Materials’ business; the uncertainty of the projected financial information with respect to Origin; disruptions and other impacts to Origin’s business. Other factors that could adversely affect the Company’s operations include those discussed in the Company’s Quarterly Report on Form 10-Q filed with the U.S. Securities and Exchange Commission (SEC) on November 14, 2024 under the heading “Risk Factors,” and other documents Origin has filed, or will file, with the SEC. If any of these risks materialize or our assumptions prove incorrect, actual results could differ materially from the results implied by these forward-looking statements. There may be additional risks that Origin Materials presently does not know, or that Origin currently believes are immaterial, that could also cause actual results to differ from those contained in the forward-looking statements. Given these risks and uncertainties, readers are cautioned not to place undue reliance on such forward-looking statements. We undertake no obligation to revise or publicly release the results of any revision to these forward-looking statements, except as required by law.

Origin Materials

Investors: ir@originmaterials.com

Media: media@originmaterials.com

Source: Origin Materials, Inc.

FAQ

When will Origin Materials' new CapFormer lines 2-4 begin commercial production?

Origin Materials (ORGN) expects to begin commercial production of CapFormer lines 2-4 in Q3 2025, following Factory Acceptance Tests completion in Q2.

How many CapFormer production lines will Origin Materials have by end of 2025?

Origin Materials plans to have 8 total CapFormer production lines operational by the end of 2025.

What types of caps will Origin Materials' new CapFormer lines produce?

The lines will primarily produce PCO 1881 compliant caps, with plans to expand into larger cap formats based on customer demand.

What improvements are being made to Origin Materials' new CapFormer lines?

The new CapFormer lines will incorporate design modifications to increase throughput and achieve superior unit economics.

What is the market size Origin Materials is targeting with its CapFormer technology?

Origin Materials is targeting the $65B caps and closures market with its CapFormer technology.

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