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Ascend Elements and Koura Unveil Innovative Technology Yielding 99.9% Pure Graphite From Used Lithium-ion Batteries

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Ascend Elements and Koura have debuted a proprietary process technology that recycles spent lithium-ion batteries, producing high-purity graphite at over 99.9% yield. This innovation addresses critical material challenges in the battery supply chain, supporting the growing demand for electric vehicles, projected to rise by 30% annually through 2030. Ascend Elements emphasizes the economic benefits of recycling, enhancing material value and reducing dependency on new mineral extraction. The partnership bolsters Koura's renewable technology initiatives, contributing to a sustainable circular battery economy.

Positive
  • Partnership with Koura enhances technological capacity for battery recycling.
  • Production of 99.9% pure graphite increases value of recycled materials.
  • Technology supports rising demand for electric vehicles, projected at 30% growth by 2030.
  • Addresses critical material shortages in the battery supply chain.
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WESTBOROUGH, Mass.--(BUSINESS WIRE)-- Ascend Elements, a vertically integrated lithium-ion battery recycling and engineered materials company and Koura, an Orbia business and one of the world’s largest producers of fluoroproducts and technologies, today announced the launch of a proprietary process technology yielding battery-grade graphite material from spent lithium-ion batteries. Orbia is serving as a development partner to Ascend Elements to scale the company’s technology for commercial production. Orbia has also backed the company through several investment rounds.

<percent>99.9%</percent> pure graphite recovered from spent Li-ion batteries. (Photo: Business Wire)

99.9% pure graphite recovered from spent Li-ion batteries. (Photo: Business Wire)

With sales of plug-in electric vehicles expected to grow at a 30% compound annual rate through 2030, Ascend Elements’ technology is a game-changer in the battery recycling and sustainable materials spaces. With consistent yields of over 99.9% pure graphite and energy capacity and cycle life on par with virgin battery-grade graphite anode material, Ascend Elements’ Hydro-to-Anode™ process technology has the additional benefit of extending recycling and manufacturing throughput beyond cathode active materials to anode materials as well. This innovation dramatically increases the value of every lithium-ion battery recycled using the Ascend Elements process.

“With this advancement, we just made the case for battery recycling a lot more compelling. Increasing the value of the extracted materials improves the economics of recycling, which creates an incentive for even more recycling,” says Michael O’Kronley, Chief Executive Officer of Ascend Elements. “The ability to recover graphite for use in batteries helps solve another critical material challenge in the battery supply chain and minimizes the need for mining new materials.”

“Orbia is committed to developing and deploying sustainable solutions across all our business in pursuit of our purpose of advancing life around the world,” says Sameer Bharadwaj, CEO of Orbia. Bharadwaj continued, “Ascend Elements is a perfect development partner for our Koura business given our focus on renewable technologies and the incredible material opportunities in the lithium-ion battery space.”

High-purity graphite is a mineral included on the United States critical minerals list, according to U.S. Executive Order 13953. To lessen reliance on foreign entities, U.S. material manufacturing and recycling companies are charged with making this mineral more available within the North American supply chain. Other minerals on the list include lithium and cobalt; both of which are reclaimed in the Ascend Elements recycling and manufacturing processes. Ascend Elements is currently producing battery-grade graphite in its facility located in Westborough, Massachusetts.

ABOUT ASCEND ELEMENTS

Based in Westborough, Mass., Ascend Elements is revolutionizing the production of lithium-ion battery materials by establishing a clean and sustainable supply chain using recycled feedstock. Its patented Hydro-to-Cathode™ technology directly synthesizes new cathode materials from spent lithium-ion cells more efficiently than traditional methods, resulting in reduced cost, improved performance, and lowered GHG emissions. The results are lower cost, better performance batteries with fewer discarded in landfills, a cleaner manufacturing process, and a truly sustainable closed-loop circular battery economy. Ascend Elements is taking the lithium-ion battery industry to a higher level. To learn more, visit http:// ascendelements.com/.

ABOUT KOURA

Koura is a global leader in the development, manufacture and supply of fluoroproducts that play a fundamental role in enhancing everyday lives. Koura is an Orbia business, working to tackle some of the world’s most complex challenges. Koura’s products are used in a vast range of applications including the construction of towns and cities, keeping homes cool, food fresh and even in the treatment of respiratory conditions. Headquartered in Boston, Koura has commercial activities across the world, with operations in the United Kingdom, Mexico, United States, India and Japan. To learn more, visit http:// kouraglobal.com/.

ABOUT ORBIA

Orbia is a community of businesses bound by a shared purpose: to advance life around the world. The Orbia businesses have a collective focus on ensuring food and water security, reinventing the future of cities and homes, connecting communities to data infrastructure and expanding access to health and wellness with basic and advanced materials and solutions. Orbia operates in the Precision Agriculture, Building and Infrastructure, Data Communications, Fluorinated Solutions and Polymer Solutions sectors. The company has commercial activities in more than 110 countries and operations in over 50, with global headquarters in Mexico City, Boston, Amsterdam and Tel Aviv. To learn more, visit http://orbia.com.

Thomas Frey, APR

Ascend Elements | media@ascendelements.com | +1.734.658.0143

Becca Wirta

Publitek | ascendelements@publitek.com |+1.206.390.9021

Kacy Karlen

Orbia | kacy.karlen@orbia.com | +1-865.410.3001

Source: Orbia

FAQ

What is the new technology launched by Ascend Elements and Koura?

Ascend Elements and Koura launched a proprietary process technology that recycles spent lithium-ion batteries into high-purity graphite.

How much pure graphite can Ascend Elements recover from spent batteries?

Ascend Elements can recover over 99.9% pure graphite from recycled lithium-ion batteries.

What is the projected growth rate for electric vehicles through 2030?

Electric vehicle sales are expected to grow at a compound annual rate of 30% through 2030.

How does the new technology impact the battery supply chain?

The new technology improves the economics of battery recycling and reduces reliance on mining new materials.

What is the significance of Koura in this partnership?

Koura serves as a development partner, helping to scale the technology for commercial production and focusing on sustainable solutions.
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