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Maxeon Innovation in IBC Solar Panels Eliminates Hotspot Risk

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Maxeon Solar Technologies (NASDAQ: MAXN) announced that its new Maxeon 7 IBC panels exhibit superior resilience against damaging hotspots. Through comprehensive R&D testing, the Maxeon 7 panels showed a 70% lower average temperature rise in partial shading compared to other technologies. Hotspots, which can lead to severe panel damage, are effectively mitigated, reducing long-term degradation risks. The panels were tested under full-sun and partial shading conditions, demonstrating temperatures 67°C cooler than competitors. Moreover, Maxeon 7 panels maintained stability even under simulated bypass diode failures. Maxeon remains the only manufacturer offering a 40-year warranty on its panels. These advancements aim to enhance reliability and lower the levelized cost of energy (LCOE) for customers.

Positive
  • Maxeon 7 IBC panels exhibit 70% lower temperature rise in partial shading.
  • Panels stay 67°C cooler than competing technologies under partial shading.
  • Maxeon 7 IBC panels reduce long-term degradation risks.
  • The company offers a comprehensive 40-year warranty on its panels.
  • Maxeon 7 panels maintain stability even during simulated bypass diode failures.
  • Enhanced reliability of Maxeon 7 panels lowers the levelized cost of energy (LCOE).
Negative
  • The study did not extend to examining the effects of diode failure comprehensively.
  • Current IEC bypass diode testing is not designed for long-term wear detection.

Insights

The technological advancements showcased by Maxeon Solar Technologies in their new Maxeon 7 IBC panels represent a significant leap in solar panel reliability and safety. The introduction of 70% lower average temperature rise in partial shading is a remarkable improvement, as hotspots are a common issue that can severely damage solar panels. Traditional panels often suffer from localized heating which can degrade materials, but Maxeon's IBC technology mitigates this risk, ensuring longevity and maintaining energy efficiency over time.

The engineering behind the Maxeon 7's ability to stay 67 °C cooler than its competitors under shaded conditions is noteworthy. This points to an enhanced cooling mechanism and better material design, reducing the levelized cost of energy (LCOE) for consumers by extending the lifespan of each panel.

Overall, this technological innovation not only positions Maxeon as a leader in solar technology but also sets a new standard for the industry in terms of reliability under real-world conditions.

From a market perspective, Maxeon's advancement in reducing hotspot risks is likely to enhance its brand reputation and customer trust. Offering a 40-year warranty is unprecedented and underscores their confidence in the product's durability and performance, which can be a strong selling point for both residential and commercial consumers. This could translate to increased market share and potentially higher sales figures.

Moreover, with solar energy becoming a critical component of sustainable energy solutions worldwide, innovations like these can position Maxeon advantageously as governments and corporations seek more reliable, long-lasting solar panel technologies.

In the short term, this announcement may stimulate investor interest, potentially driving up stock prices as the market responds to these advancements. Long-term, the focus on reliability and efficiency could lead to wider adoption and consistent revenue growth.

For investors, Maxeon's improvements in hotspot prevention and the extended lifespan of their panels could signify a lower risk profile and more stable revenue streams. The reduction in hotspot-related failures implies fewer warranty claims and maintenance issues, which can positively impact the company's bottom line. It also means that customers are likely to experience fewer disruptions, leading to higher satisfaction and potentially more word-of-mouth referrals.

Additionally, the emphasis on reducing the Levelized Cost of Energy (LCOE) is critical. LCOE is a measure of the average net present cost of electricity generation for a generating plant over its lifetime. By minimizing degradation and maintaining efficiency, Maxeon panels offer a more attractive economic proposition for both individual and enterprise investors in solar energy.

In terms of financial health, these advancements could lead to higher margins and long-term cost savings, positively affecting the company's financial performance and offering a stable growth trajectory.

Field testing shows new Maxeon 7 IBC cells exhibit 70% lower average temperature rise in partial shading compared to competing technologies

SINGAPORE, June 13, 2024 /PRNewswire/ -- Maxeon Solar Technologies, Ltd. (NASDAQ: MAXN), a global leader in solar innovation and channels, has extended its technology leadership with published results confirming the resilience of its Maxeon Interdigitated Back Contact (IBC) panels against damaging hotspots. Hotspots are concentrated areas of heat energy that predominantly result from shaded or cracked solar cells. In a white paper released today, the Company shared the results of its internal research and development (R&D) study on hotspots, featuring Maxeon IBC panels including its new Maxeon 7 line, alongside a series of competing technologies comprising half-cell ribbon-based back contact, half-cell heterojunction (HJT), and half-cell front contact tunnel oxide passivated contact (TOPCon) panels. 

Maxeon IBC panels provide solar customers with safer, more reliable energy that mitigates the development of extreme hotspots that can irreparably damage standard panels. Maxeon's resiliency against hotspots builds on its long history of delivering the industry's most advanced solar panels, optimizing the balance between product performance and reliability—a critical factor in being the only manufacturer to offer a comprehensive 40-year warranty on its panels.

Maxeon's engineering team carried out the competitive assessment at the company's R&D test lab in California, USA. Panels were tested first under full-sun conditions to determine the speed and severity at which hotspots can form as solar cells then become partially shaded—a state of operation that forces cells to begin converting power from surrounding cells into heat energy. Maxeon 7 IBC panels were found to mitigate the long-term degradation risk of panel materials by better minimizing that heat build-up in shaded cells—staying an average of 67 °C (153 °F) cooler than the ribbon-based back contact, HJT and TOPCon technologies tested.

Additionally, when subjected to simulated bypass diode failure—the primary defense mechanism of standard solar panels against hotspots—the patented electrical architecture of the Maxeon IBC cell continued to limit heat build-up in the shaded cells. As a result, Maxeon IBC panels were inherently protected from the severe backsheet discoloration, bubbling, and burning that was witnessed in the standard ribbon-based back contact, HJT, and TOPCon panels under the same test conditions. As competitive technologies rapidly spiraled toward complete panel failure, Maxeon 7 IBC panels maintained a stable temperature in the shaded cell, even without the protection of the bypass diode.

"We've spent nearly 40 years refining the patented cell and panel design of our proprietary Maxeon IBC panel technology to maximize reliability and energy production—both critical factors in lowering the levelized cost of energy (LCOE) for customers around the world," said Matt Dawson, Maxeon's Chief Technology Officer. "The hotspot resilience of the Maxeon IBC panel is just another way we contribute to a longer-lasting, more durable panel that facilitates superior lifetime energy output for solar customers."

This sentiment was echoed in a recent third-party study that examined the temperature-related effects of shadow-induced hotspots, titled "The effect of partial shading on the reliability of photovoltaic modules in the built-environment."

The study found that based on the characteristics of IBC cells, including diode functionality, uniform heating, and lower breakdown voltage, IBC panels like Maxeon 7 exhibit more favorable performance under partial shade compared to other module technologies like PERC and HJT. While the study did not extend to examining the effects of diode failure, it did note that the IBC cell temperatures under partial shade remain an average of 60 °C cooler compared to other panel technologies that exhibited hotspot temperatures over 150 °C—temperatures hot enough to induce deterioration of encapsulants and backsheets.

Maxeon encourages the industry to revisit baseline reliability testing to further minimize hotspot risk for customers. For example, current IEC bypass diode testing is designed for early life failure detection, not for longer-term wear out failures. Longer, higher temperature stress tests that can accurately assess a panel's ability to safely withstand cell cracks and reasonable shade levels in the field would ensure safer and more reliable products.

"Solar panel manufacturers should continue to pursue improved product design—technology risk shouldn't be the customer's burden to bear," Dawson continued. "We believe many of today's manufacturers are sacrificing product reliability in the pursuit of higher power and efficiency. High performance solar panels truly maximize lifetime customer value when they can match that performance with low degradation and long-term reliability."

Maxeon's white paper, "Eliminating Solar Panel Hotspot Risk with Maxeon IBC Technology" can be found here.

Maxeon will be highlighting its Maxeon 7 IBC solar panels, along with its complete portfolio of Maxeon and SunPower solar energy solutions, at Intersolar Europe in Munich, Germany, June 19-21, stand A.1350.

About Maxeon Solar Technologies

Maxeon Solar Technologies Ltd (NASDAQ: MAXN) is Powering Positive ChangeTM. Headquartered in Singapore, Maxeon leverages over 35 years of solar energy leadership and over 1,900 patents to design innovative and sustainably made solar panels and energy solutions for residential, commercial, and power plant customers. Maxeon's integrated home energy management is a flexible ecosystem of products and services, built around the award-winning Maxeon® and SunPower® brand solar panels. With a network of more than 1,700 trusted partners and distributors, and more than one million customers worldwide, the Company is a global leader in solar. For more information, visit us at www.maxeon.com, on LinkedIn and on Twitter

Forward Looking Statements

This press release contains forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended, including, but not limited to, statements regarding our technology outlook and future performance; our expectations regarding customer acceptance and demand and market traction; the Company's expectations of the success of its strategy in existing and in new markets; the Company's expectations and plans for short- and long-term strategy, including our anticipated areas of focus and investment, product and technology focus. These forward-looking statements are based on our current assumptions, expectations and beliefs and involve substantial risks and uncertainties that may cause results, performance, or achievement to materially differ from those expressed or implied by these forward-looking statements. A detailed discussion of these factors and other risks that affect our business is included in filings we make with the Securities and Exchange Commission ("SEC") from time to time, including our most recent report on Form 20-F, particularly under the heading "Item 3.D. Risk Factors." Copies of these filings are available online from the SEC or on the Financials & Filings section of our Investor Relations website at https://corp.maxeon.com/financials-filings/sec-filings. All forward-looking statements in this press release are based on information currently available to us, and we assume no obligation to update these forward-looking statements in light of new information or future events.

©2024 Maxeon Solar Technologies, Ltd. All Rights Reserved. MAXEON is a registered trademark of Maxeon Solar Technologies, Ltd. Visit https://corp.maxeon.com/trademarks for more information.

 

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SOURCE Maxeon Solar Technologies, Ltd.

FAQ

What is the key feature of Maxeon's new Maxeon 7 IBC panels?

Maxeon 7 IBC panels exhibit superior resilience against damaging hotspots with a 70% lower average temperature rise in partial shading.

How do Maxeon 7 IBC panels compare to competing technologies under partial shading?

Maxeon 7 IBC panels stay 67°C cooler than competing technologies like ribbon-based back contact, HJT, and TOPCon under partial shading.

What is the advantage of Maxeon 7 IBC panels in terms of long-term degradation?

Maxeon 7 IBC panels reduce long-term degradation risks by better minimizing heat build-up in shaded cells.

How long is the warranty offered by Maxeon for its panels?

Maxeon offers a comprehensive 40-year warranty on its panels.

How do Maxeon 7 IBC panels perform during bypass diode failures?

Maxeon 7 IBC panels maintain stable temperature and protect from backsheet discoloration, bubbling, and burning even without bypass diodes.

What does the third-party study say about Maxeon 7 IBC panels?

The study found that IBC panels like Maxeon 7 exhibit favorable performance under partial shade, with cell temperatures staying an average of 60°C cooler compared to other technologies.

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