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Belvac Expands Global Customer Base with Turnkey Integration Project in New Zealand

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Belvac, a Dover (NYSE: DOV) company specializing in metal container manufacturing solutions, has completed a turnkey integration project for Recorp NZ in Auckland, New Zealand. The project features a Drawn and Ironed can manufacturing line with an initial capacity of 1,800 cans per minute, scalable to 2,400 cpm.

The comprehensive project delivery included manufacturing equipment, ancillary systems, container designs, facility arrangements, plus mechanical and electrical design, installation, commissioning, optimization, and personnel training. This implementation enables Recorp NZ to offer the broadest range of can formats in the domestic market with low minimum order quantities (MOQs).

The new production line emphasizes operational efficiency and sustainability, incorporating advanced manufacturing equipment, conveyance systems, and production design to reduce spoilage rates.

Belvac, un'azienda di Dover (NYSE: DOV) specializzata in soluzioni per la produzione di contenitori in metallo, ha completato un progetto di integrazione chiavi in mano per Recorp NZ ad Auckland, Nuova Zelanda. Il progetto comprende una linea di produzione per lattine con una capacità iniziale di 1.800 lattine al minuto, scalabile fino a 2.400 cpm.

La consegna del progetto compiuto ha incluso attrezzature di produzione, sistemi ausiliari, design dei contenitori, disposizioni relative all'impianto, oltre a progettazione meccanica ed elettrica, installazione, avviamento, ottimizzazione e formazione del personale. Questa attuazione permette a Recorp NZ di offrire la più ampia gamma di formati di lattina nel mercato domestico con minime quantità d'ordine (MOQ) basse.

La nuova linea di produzione pone l'accento sull'efficienza operativa e sulla sostenibilità, incorporando attrezzature avanzate, sistemi di movimentazione e design della produzione per ridurre i tassi di scarto.

Belvac, una empresa de Dover (NYSE: DOV) especializada en soluciones de fabricación de envases metálicos, ha completado un proyecto de integración clave en mano para Recorp NZ en Auckland, Nueva Zelanda. El proyecto cuenta con una línea de fabricación de latas estampadas y alisadas con una capacidad inicial de 1,800 latas por minuto, escalable hasta 2,400 cpm.

La entrega integral del proyecto incluyó equipos de fabricación, sistemas auxiliares, diseños de envases, disposiciones de la instalación, además de diseño mecánico y eléctrico, instalación, puesta en marcha, optimización y formación del personal. Esta implementación permite a Recorp NZ ofrecer la gama más amplia de formatos de latas en el mercado nacional con cantidades mínimas de pedido (MOQ) bajas.

La nueva línea de producción enfatiza la eficiencia operativa y la sostenibilidad, incorporando equipos de fabricación avanzados, sistemas de transporte y diseño de producción para reducir las tasas de desperdicio.

Belvac는 금속 용기 제조 솔루션을 전문으로 하는 Dover (NYSE: DOV) 회사로, 뉴질랜드 오클랜드에 있는 Recorp NZ를 위한 턴키 통합 프로젝트를 완료했습니다. 이 프로젝트는 초기 용량이 1,800개의 캔을 분당 제조할 수 있는 드로운 앤 아이언 캔 제조 라인을 포함하며, 최대 2,400 cpm까지 확장 가능합니다.

종합적인 프로젝트 납품에는 제조 장비, 보조 시스템, 용기 디자인, 시설 배치, 기계 및 전기 설계, 설치, 커미셔닝, 최적화 및 직원 교육이 포함되었습니다. 이 실행은 Recorp NZ가 국내 시장에서 최소 주문 수량(MOQ)이 낮은 다양한 캔 형식을 제공할 수 있도록 합니다.

새로운 생산 라인은 운영 효율성과 지속 가능성을 강조하며, 손실률을 줄이기 위해 최신 제조 장비, 운반 시스템 및 생산 디자인을 통합하고 있습니다.

Belvac, une entreprise de Dover (NYSE: DOV) spécialisée dans les solutions de fabrication de conteneurs en métal, a terminé un projet d'intégration clés en main pour Recorp NZ à Auckland, Nouvelle-Zélande. Le projet comprend une ligne de fabrication de canettes tirées et lissées avec une capacité initiale de 1 800 canettes par minute, évolutive jusqu'à 2 400 cpm.

La livraison du projet compréhensive incluait des équipements de fabrication, des systèmes auxiliaires, des conceptions de conteneurs, des aménagements d'installations, ainsi que la conception mécanique et électrique, l'installation, la mise en service, l'optimisation et la formation du personnel. Cette mise en œuvre permet à Recorp NZ d'offrir la plus large gamme de formats de canettes sur le marché national avec des quantités minimales de commande (MOQ) faibles.

La nouvelle ligne de production met l'accent sur l'efficacité opérationnelle et la durabilité, en intégrant des équipements de fabrication avancés, des systèmes de transport et des conceptions de production pour réduire les taux de gâchis.

Belvac, ein Unternehmen von Dover (NYSE: DOV), das auf Lösungen zur Herstellung von Metallbehältern spezialisiert ist, hat ein schlüsselfertiges Integrationsprojekt für Recorp NZ in Auckland, Neuseeland, abgeschlossen. Das Projekt umfasst eine Herstellungsanlage für gezogene und geglättete Dosen mit einer Anfangskapazität von 1.800 Dosen pro Minute, die auf 2.400 cpm skalierbar ist.

Die umfassende Projektlieferung beinhaltete Fertigungsanlagen, Hilfssysteme, Behälterdesigns, Anlagengestaltungen sowie mechanische und elektrische Planung, Installation, Inbetriebnahme, Optimierung und Schulung des Personals. Diese Implementierung ermöglicht es Recorp NZ, die umfangreichste Palette an Dosenformaten auf dem heimischen Markt mit niedrigen Mindestbestellmengen (MOQ) anzubieten.

Die neue Produktionslinie legt den Schwerpunkt auf betriebliche Effizienz und Nachhaltigkeit und integriert fortschrittliche Fertigungsgeräte, Transportsysteme und Produktionsdesign, um die Ausschussraten zu senken.

Positive
  • Successful completion of large-scale manufacturing integration project expanding global presence
  • Installation of high-capacity production line (1,800 cans/min) with scalability to 2,400 cans/min
  • Full-service implementation demonstrating strong project execution capabilities
Negative
  • None.

Insights

The successful deployment of Belvac's turnkey integration project in New Zealand marks a strategic expansion of Dover's industrial technology footprint in the Asia-Pacific region. The installation of a high-capacity production line capable of 1,800-2,400 cans per minute positions Dover advantageously in several ways:

First, the project's comprehensive scope - encompassing equipment provision, system integration and personnel training - establishes a strong foundation for recurring revenue streams through maintenance contracts and future capacity upgrades. The scalable design (from 1,800 to 2,400 cpm) demonstrates forward-thinking engineering that allows for production growth without requiring complete system overhaul.

Second, Belvac's ability to deliver low minimum order quantities (MOQs) while maintaining high-speed production addresses a critical market need, particularly for craft brewers and emerging beverage brands. This flexibility in production capacity represents a significant competitive advantage in the growing Asia-Pacific market, where diverse customer requirements demand adaptable manufacturing solutions.

The project's emphasis on sustainability and efficiency aligns with global packaging trends toward reduced waste and environmental impact. The reported reduction in spoilage rates through precision manufacturing not only improves operational margins but also strengthens Dover's position in the growing sustainable packaging market, estimated to reach $305.31 billion by 2027.

With this installation, Dover has established a strategic reference site in Oceania, which could catalyze further regional expansion. The successful implementation demonstrates Dover's ability to execute complex international projects, potentially leading to similar opportunities across the Asia-Pacific region's rapidly growing beverage market.

DOWNERS GROVE, Ill., Jan. 23, 2025 /PRNewswire/ -- Belvac, part of Dover (NYSE: DOV) and a leading supplier of metal container manufacturing solutions, announced that it has completed its latest turnkey integration project for Recorp NZ in Auckland, New Zealand.

"Our latest integration project reaffirms Belvac as a trusted partner for companies seeking advanced can and bottle manufacturing solutions," said David Mammolenti, President of Belvac. "In a rapidly evolving industry, Belvac remains at the forefront of technological advancements by providing state-of-the-art manufacturing services that harmonize efficiency, sustainability, and innovation."

With Belvac's support, Recorp NZ introduced the broadest range of can formats available in the domestic market and is now positioned to help brands reach customers faster, more efficiently and with low minimum order quantities (MOQs). Recorp NZ's wide array of can sizes and low MOQs are giving brands the opportunity to bring their beverage vision to life.

This greenfield project incorporated a Drawn and Ironed can manufacturing line with a capacity of 1800 cans per minute (cpm) that is scalable to 2,400 cpm. Belvac provided all necessary manufacturing equipment, ancillary systems, container designs and facility arrangements, in addition to managing the mechanical and electrical design and installation, commissioning, optimization and personnel training.

"Belvac continues to integrate our proven technology into production lines, supporting optimal throughput," said Tony Reynolds, Director of Integrated Solutions EMEIA at Belvac. "Our precision fosters high levels of operational efficiency, significantly reducing spoilage rates while maximizing sustainability. This ultimately helps provide customers with advanced, eco-friendly can-making solutions."

By closely collaborating with Recorp NZ's leadership, Belvac delivered a dynamic can line equipped with the latest developments in manufacturing equipment, conveyance systems and production design.

About Belvac:
For over 60 years, Belvac has been a leading supplier of metal container manufacturing solutions, consistently driving technological breakthroughs that have reshaped the industry.  Belvac's distinguished heritage is marked by revolutionary enhancements in processing speeds and innovative technology, transforming the global can and bottle making industry. As a single-source solution provider, Belvac offers a comprehensive range of proven equipment and machinery for metal cans, bottles, food and aerosol lines. Learn more at belvac.com.

About Dover:
Dover is a diversified global manufacturer and solutions provider with annual revenue of over $7 billion. We deliver innovative equipment and components, consumable supplies, aftermarket parts, software and digital solutions, and support services through five operating segments: Engineered Products, Clean Energy & Fueling, Imaging & Identification, Pumps & Process Solutions and Climate & Sustainability Technologies. Dover combines global scale with operational agility to lead the markets we serve. Recognized for our entrepreneurial approach for over 70 years, our team of approximately 24,000 employees takes an ownership mindset, collaborating with customers to redefine what's possible. Headquartered in Downers Grove, Illinois, Dover trades on the New York Stock Exchange under "DOV." Additional information is available at dovercorporation.com.   

Belvac Contact: 
Lauren McClaskey
(434) 832-7390
laurenm@belvac.com

Dover Media Contact:
Adrian Sakowicz, VP, Communications
(630) 743-5039
asakowicz@dovercorp.com

Dover Investor Contact:
Jack Dickens, VP, Investor Relations
(630) 743-2566
jdickens@dovercorp.com

 

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SOURCE Dover

FAQ

What is the production capacity of Belvac's new manufacturing line for DOV in New Zealand?

The new manufacturing line has an initial capacity of 1,800 cans per minute (cpm) and is scalable to 2,400 cpm.

What services did Belvac (DOV) provide in the Recorp NZ integration project?

Belvac provided manufacturing equipment, ancillary systems, container designs, facility arrangements, mechanical and electrical design, installation, commissioning, optimization, and personnel training.

How does the new Belvac manufacturing line impact Recorp NZ's market position?

The new line enables Recorp NZ to offer the broadest range of can formats in the domestic market with low minimum order quantities (MOQs).

What sustainability features are included in DOV's new can manufacturing line in New Zealand?

The manufacturing line incorporates advanced technology that reduces spoilage rates and maximizes sustainability through eco-friendly can-making solutions.

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