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Constellium Advances Decarbonization Efforts with the World’s First Successful Industrial-Scale Production of Aluminium Slab Using Hydrogen Combustion

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Constellium SE (NYSE: CSTM) has successfully completed its first industrial-scale hydrogen casting at its primary R&D center, C-TEC. The casting was performed in a 12-ton furnace using strict internal procedures and quality monitoring, including Batscan™ technology. No quality impact from hydrogen combustion on the metal was observed.

The 12-ton aluminium slab produced will be processed at Constellium's Neuf-Brisach site in France for use in electric vehicles. This milestone is part of Constellium's efforts to decarbonize its industrial activities by exploring hydrogen as a substitute for natural gas. The company is also involved in various projects, including the EU-funded HyInHeat initiative, and is exploring alternative decarbonization technologies such as direct electrification solutions.

Positive
  • Successful completion of first industrial-scale hydrogen casting, demonstrating technological advancement
  • No quality impact observed from hydrogen combustion on the metal, ensuring product integrity
  • Produced aluminium slab to be used in electric vehicle manufacturing, tapping into a growing market
  • Participation in EU-funded HyInHeat project, potentially leading to future innovations and funding opportunities
Negative
  • Hydrogen usage dependent on green hydrogen becoming more accessible and cost-effective for industrial applications
  • Potential high costs associated with transitioning to hydrogen-based production methods

Constellium's successful industrial-scale production of aluminium slabs using hydrogen combustion marks a significant stride in the realm of industrial decarbonization. Hydrogen, when derived from renewable sources, can substantially reduce carbon emissions compared to traditional natural gas. This effort aligns with broader global sustainability trends and regulatory pressures pushing for greener industrial processes.

From a sustainability perspective, this achievement not only showcases Constellium's commitment to reducing its carbon footprint but also sets a benchmark for competitors in the aluminium industry. The company's involvement in projects like HyInHeat underscores its proactive stance in investing in cutting-edge decarbonization technologies. However, the widespread adoption of hydrogen will hinge on the affordability and availability of green hydrogen, which is currently limited but expected to improve as the technology matures.

For investors, this development signals that Constellium is likely ahead of the curve in meeting future environmental regulations, potentially reducing compliance costs in the long term. However, the initial investments in hydrogen technology and infrastructure could be substantial, impacting short-term profitability.

From a financial standpoint, Constellium's innovation using hydrogen in aluminium production can lead to significant long-term savings and potentially boost profitability. By substituting natural gas with hydrogen, assuming it becomes economically viable, Constellium could lower its operational costs linked to energy consumption. This move is particularly timely as energy prices have been volatile and are expected to trend higher due to geopolitical factors and environmental policies.

Moreover, the automotive sector, especially the electric vehicle (EV) market, is rapidly expanding and demands sustainable manufacturing practices. By positioning itself as a supplier of green aluminium, Constellium can attract major automakers focused on reducing their supply chain emissions. This strategic move could enhance its market share and provide a competitive edge, potentially translating into higher revenue streams.

However, it is important to consider the initial costs and capital expenditures required for transitioning to hydrogen-based processes. Investors should monitor how these expenses impact Constellium's financial statements and cash flows in the near term.

In the context of market dynamics, Constellium's move to incorporate hydrogen in aluminium production is strategically significant. The electric vehicle market is under fast growth, driven by increasing consumer demand and stringent emission regulations. Constellium's green aluminium solutions can provide a strong value proposition to automakers who are under pressure to decarbonize their supply chains.

This innovation can enhance Constellium's brand reputation as a forward-thinking and environmentally conscious company, which resonates well with current market trends towards sustainability. Additionally, their involvement in EU-funded projects like HyInHeat not only showcases their commitment but also mitigates some of the financial risks associated with R&D investments.

However, market acceptance of hydrogen-based Aluminium will depend on the scalability of the technology and the ability to maintain quality standards. It's also essential to consider potential competition in the green aluminium space, as other players may also be developing similar technologies.

The slab will be used to manufacture value-added aluminium automotive solutions, including for the electric vehicle market.

PARIS, July 15, 2024 (GLOBE NEWSWIRE) -- Constellium SE (NYSE: CSTM) announced today the successful completion of its first industrial-scale hydrogen casting at C-TEC, Constellium's primary R&D center. This casting was performed in a 12-ton furnace following strict internal procedures. Quality monitoring, including the use of Batscan™ technology, an inclusion detection tool for molten aluminium, was conducted and no quality impact from hydrogen combustion on the metal was observed.

"We are thrilled to announce the successful completion of our first industrial-scale hydrogen casting. This achievement marks a pivotal step in Constellium's journey towards decarbonizing our industrial activities. Utilizing hydrogen as a substitute for natural gas not only demonstrates our commitment to sustainability but also paves the way for future innovations in green technologies,” said Ludovic Piquier, Senior VP, Manufacturing Excellence and Chief Technical Officer of Constellium.

The 12-ton aluminium slab produced using hydrogen will be further processed at our Neuf-Brisach site in France for use in electric vehicles. This milestone is significant in our roadmap towards decarbonizing our industrial activities, as we have begun exploring the performance of hydrogen as a substitute for natural gas at an industrial scale, provided that hydrogen is green, more accessible, and cost-effective for industrial applications.

Constellium is actively involved in various multi-stakeholder projects aimed at advancing hydrogen technologies for industrial decarbonization. One notable initiative is HyInHeat ("Hydrogen technologies for decarbonization of industrial heating processes"), a European Union-funded project exploring the substitution of natural gas with hydrogen in aluminium and steel transformation processes. In addition to its focus on hydrogen, Constellium is exploring alternative decarbonization technologies, including direct electrification solutions compatible with existing furnaces.

About Constellium

Constellium (NYSE: CSTM) is a global sector leader that develops innovative, value-added aluminium products for a broad scope of markets and applications, including aerospace, automotive and packaging. Constellium generated €7.2 billion of revenue in 2023.
www.constellium.com

Forward-looking statements

Certain statements contained in this press release may constitute forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. This press release may contain “forward-looking statements” with respect to our business, results of operations and financial condition, and our expectations or beliefs concerning future events and conditions. You can identify forward-looking statements because they contain words such as, but not limited to, “believes,” “expects,” “may,” “should,” “approximately,” “anticipates,” “estimates,” “intends,” “plans,” “targets,” likely,” “will,” “would,” “could” and similar expressions (or the negative of these terminologies or expressions). All forward-looking statements involve risks and uncertainties. Many risks and uncertainties are inherent in our industry and markets, while others are more specific to our business and operations. These risks and uncertainties include, but are not limited to: market competition; economic downturn; disruption to business operations; the Russian war on Ukraine and other geopolitical tensions; the inability to meet customer demand and quality requirements; the loss of key customers, suppliers or other business relationships; supply disruptions; excessive inflation; the capacity and effectiveness of our hedging policy activities; the loss of key employees; levels of indebtedness which could limit our operating flexibility and opportunities; and other risk factors set forth under the heading “Risk Factors” in our Annual Report on Form 20-F, and as described from time to time in subsequent reports filed with the U.S. Securities and Exchange Commission. The occurrence of the events described and the achievement of the expected results depend on many events, some or all of which are not predictable or within our control. Consequently, actual results may differ materially from the forward-looking statements contained in this press release. We undertake no obligation to update or revise any forward-looking statement as a result of new information, future events or otherwise, except as required by law.

Media Contacts
   
Investor Relations Communications
Jason Hershiser Delphine Dahan-Kocher
Phone: +1 443 988-0600 Phone: +1 443 420 7860
investor-relations@constellium.com delphine.dahan-kocher@constellium.com

FAQ

What milestone did Constellium (CSTM) achieve in hydrogen casting?

Constellium successfully completed its first industrial-scale hydrogen casting at its C-TEC R&D center, using a 12-ton furnace and producing an aluminium slab for electric vehicle manufacturing.

How does Constellium's hydrogen casting contribute to decarbonization?

Constellium's hydrogen casting demonstrates the potential to substitute natural gas with hydrogen in aluminium production, which could significantly reduce carbon emissions in industrial processes.

What quality control measures did Constellium (CSTM) use in its hydrogen casting process?

Constellium used strict internal procedures and quality monitoring, including Batscan™ technology, an inclusion detection tool for molten aluminium. No quality impact from hydrogen combustion was observed on the metal.

What is the HyInHeat project that Constellium (CSTM) is involved in?

HyInHeat is a European Union-funded project exploring the substitution of natural gas with hydrogen in aluminium and steel transformation processes. Constellium is actively involved in this initiative to advance hydrogen technologies for industrial decarbonization.

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