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BorgWarner Enables High Performance, Eco-friendly Driving with Latest Integrated Drive Module for Ford Mustang Mach-E

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BorgWarner is developing an Integrated Drive Module (iDM) for Ford's all-electric Mustang Mach-E SUV, featuring a comprehensive thermal-management system, gearbox, motor, and power electronics. This innovative design enhances system integration and efficiency, addressing the growing demand for high-performance electric vehicles. With a capacity of 4,278 Nm of axle torque and input speeds up to 13,800 rpm, the iDM is optimized for smooth operation. Production is set to commence this year for both rear-wheel and all-wheel-drive configurations, showcasing BorgWarner's partnership with Ford in electrification.

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  • Development of a new Integrated Drive Module for the Mustang Mach-E enhances collaboration with Ford.
  • The iDM supports high performance with a torque capacity of 4,278 Nm and speeds up to 13,800 rpm.
  • Production of the iDM is scheduled to start this year, indicating positive operational momentum.
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AUBURN HILLS, Mich., Aug. 5, 2020 /PRNewswire/ -- BorgWarner announced today it is building a power-packed Integrated Drive Module (iDM) for Ford's new all-electric Mustang Mach-E SUV. The iDM comes complete with a BorgWarner thermal-management system and gearbox integrated with a motor and power electronics from other suppliers, and showcases the company's system integration expertise. 

"Our knowledge of system integration, paired with our gearing proficiency, allows us to design iDMs that are easy to assemble and operate as quietly as possible, which is even more important in electrified vehicles," said Dr. Stefan Demmerle, President and General Manager, BorgWarner PowerDrive Systems. "Like the Mustang Mach-E, our iDMs are made to excite drivers craving an eco-friendly, thrilling ride, and we're excited to once again partner with Ford, this time to deliver a high-quality, clean and efficient propulsion solution to the high-performance electrification market." 

BorgWarner was able to capitalize on its experience with scalable and modular approaches to iDMs to deliver this customized drive module that met Ford's stringent requirements. Different than other BorgWarner eGearDrive® units, the gearing incorporated within the iDM does not utilize parallel axis gearing, instead featuring a concentric design with outputs on the same axis as the electric motor, resulting in a more compact package. The company's high-performing gearbox enables an efficient, smooth ride capable of handling 4,278 Nm of axle torque and input speeds up to 13,800 rpm. Additionally, BorgWarner designed and packaged an integrated park module, along with an efficient cooling and lubrication solution to provide optimal thermal-management to the whole iDM system, all within one compact assembly. Beyond its versatile architecture, the company's iDM delivers a high level of integration, impressive system efficiency and optimal noise, vibration and harshness characteristics.

The iDM is being supplied to power the Mustang Mach-E's rear-wheel drive and all-wheel-drive configurations. On the all-wheel-drive GT version, BorgWarner is supplying the secondary drive unit to power the front wheels as well. Start of production is slated to begin this year.

About BorgWarner

BorgWarner Inc. (NYSE: BWA) is a global product leader in clean and efficient technology solutions for combustion, hybrid and electric vehicles. With manufacturing and technical facilities in 67 locations in 19 countries, the company employs approximately 29,000 worldwide. For more information, please visit borgwarner.com.

The iDM comes complete with a BorgWarner gearbox integrated with a motor and power electronics from other suppliers, and showcases the company's extensive knowledge of system integration.

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SOURCE BorgWarner

FAQ

What is the Integrated Drive Module being developed by BorgWarner for Ford?

BorgWarner's Integrated Drive Module (iDM) for Ford is a compact system integrating a thermal-management system, gearbox, motor, and power electronics for the Mustang Mach-E.

When will production of the Integrated Drive Module for the Mustang Mach-E begin?

Production of the Integrated Drive Module is set to begin in 2020.

What are the performance specifications of the BorgWarner iDM?

The iDM can handle 4,278 Nm of axle torque and input speeds up to 13,800 rpm, ensuring efficient performance.

How does the iDM enhance the Mustang Mach-E's driving experience?

The iDM is designed for a smooth and efficient driving experience, contributing to the Mustang Mach-E's eco-friendly and thrilling performance.

What collaboration does BorgWarner have with Ford?

BorgWarner partners with Ford to deliver an Integrated Drive Module for the Mustang Mach-E, showcasing their expertise in system integration.

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