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BorgWarner Clinches Contracts to Supply Durable, Efficient EGR Coolers to Commercial Vehicle Customer

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BorgWarner, a global leader in sustainable mobility solutions, has secured contracts to supply exhaust gas recirculation (EGR) coolers to a major North American commercial vehicle customer. The company will provide two variations of its durable EGR cooler, featuring proprietary compact floating core (CFC) and compact monoblock architecture. These technologies offer high reliability, extended product life, and optimized internal design requiring less coolant flow from the engine.

The contracts highlight BorgWarner's strong customer relationships and technological leadership in the market. Production is set to begin in Q4 2027, with implementation across various commercial vehicle applications. The EGR coolers support increased fuel economy needs and help meet stringent emission requirements worldwide.

BorgWarner, leader globale nelle soluzioni di mobilità sostenibile, ha ottenuto contratti per fornire cooler per la ricircolazione dei gas di scarico (EGR) a un importante cliente nel settore dei veicoli commerciali in Nord America. L'azienda fornirà due varianti del suo duraturo cooler EGR, dotate di un nucleo galleggiante compatto (CFC) e di un'architettura monoblocco compatta brevettata. Queste tecnologie offrono elevata affidabilità, lunga durata del prodotto e design interno ottimizzato, richiedendo un minore flusso di liquido di raffreddamento dal motore.

I contratti evidenziano le forti relazioni con i clienti di BorgWarner e la leadership tecnologica nel mercato. La produzione dovrebbe iniziare nel Q4 2027, con implementazione in diverse applicazioni per veicoli commerciali. I cooler EGR supportano le crescenti esigenze di economia di carburante e aiutano a soddisfare i rigorosi requisiti sulle emissioni a livello mondiale.

BorgWarner, un líder global en soluciones de movilidad sostenible, ha asegurado contratos para suministrar radiadores de recirculación de gases de escape (EGR) a un importante cliente de vehículos comerciales en América del Norte. La empresa proporcionará dos variaciones de su duradero radiador EGR, que cuentan con un núcleo flotante compacto (CFC) y una arquitectura monobloque compacta patentada. Estas tecnologías ofrecen alta fiabilidad, mayor vida útil del producto y un diseño interno optimizado que requiere menos flujo de refrigerante del motor.

Los contratos destacan las sólidas relaciones con los clientes y el liderazgo tecnológico de BorgWarner en el mercado. La producción está programada para comenzar en Q4 2027, con implementación en diversas aplicaciones de vehículos comerciales. Los radiadores EGR apoyan las crecientes necesidades de eficiencia de combustible y ayudan a cumplir con los estrictos requisitos de emisiones a nivel mundial.

보그와너(BorgWarner)는 지속 가능한 모빌리티 솔루션의 글로벌 리더로, 북미의 주요 상업용 차량 고객에게 배기가스 재순환(EGR) 쿨러를 공급하는 계약을 체결했습니다. 이 회사는 독자적인 콤팩트 플로팅 코어(CFC) 및 콤팩트 모노블록 아키텍처를 특징으로 하는 내구성 있는 EGR 쿨러의 두 가지 변형을 제공할 것입니다. 이러한 기술은 높은 신뢰성, 연장된 제품 수명 및 최적화된 내부 설계를 제공하여 엔진에서 발생하는 냉각수 흐름을 줄여줍니다.

이번 계약은 보그와너의 강력한 고객 관계와 시장 내 기술적 리더십을 강조합니다. 생산은 2027년 4분기에 시작될 예정이며, 다양한 상업용 차량 응용 프로그램에 적용될 것입니다. EGR 쿨러는 연료 효율성을 높이고 전 세계적으로 엄격한 배출 요구 사항을 충족하는 데 도움을 줍니다.

BorgWarner, leader mondial dans les solutions de mobilité durable, a obtenu des contrats pour fournir des refroidisseurs de recirculation des gaz d'échappement (EGR) à un important client nord-américain de véhicules commerciaux. L'entreprise fournira deux variations de son refroidisseur EGR durable, dotée d'un noyau flottant compact (CFC) et d'une architecture monobloc compacte brevetée. Ces technologies offrent une haute fiabilité, une durée de vie prolongée du produit et un design interne optimisé nécessitant un moindre débit de liquide de refroidissement du moteur.

Les contrats soulignent les solides relations client de BorgWarner et son leadership technologique sur le marché. La production devrait débuter au Q4 2027, avec une mise en œuvre dans différentes applications de véhicules commerciaux. Les refroidisseurs EGR soutiennent les besoins accrus en économie de carburant et aident à respecter des exigences d'émissions strictes dans le monde entier.

BorgWarner, ein globaler Marktführer für nachhaltige Mobilitätslösungen, hat Verträge zur Lieferung von Abluft-Rückführungskühlern (EGR) an einen wichtigen nordamerikanischen Kunden für Nutzfahrzeuge abgeschlossen. Das Unternehmen wird zwei Varianten seines langlebigen EGR-Kühlers liefern, der über einen kompakten Schwimmkern (CFC) und eine kompakte Monoblock-Architektur verfügt. Diese Technologien bieten hohe Zuverlässigkeit, verlängerte Produktlebensdauer und ein optimiertes internes Design, das weniger Kühlmittel-Fluss des Motors benötigt.

Die Verträge unterstreichen die starken Kundenbeziehungen und die technologische Führungsposition von BorgWarner auf dem Markt. Die Produktion soll im Q4 2027 beginnen, mit der Umsetzung in verschiedenen Anwendungen für Nutzfahrzeuge. Die EGR-Kühler unterstützen die steigenden Anforderungen an die Kraftstoffwirtschaftlichkeit und helfen, strenge Emissionsanforderungen weltweit zu erfüllen.

Positive
  • Secured contracts for EGR coolers with a major North American commercial vehicle customer
  • Start of production planned for Q4 2027
  • Proprietary compact floating core (CFC) architecture offers high reliability and extended product life
  • Optimized internal design requires less coolant flow from the engine
  • Modular EGR cooler family spans engine sizes from 2.0 to 16.0-liter displacement
  • Delivered over 1 million EGR coolers to date
Negative
  • None.

Insights

BorgWarner's recent contract wins for EGR coolers demonstrate the company's strong position in the commercial vehicle (CV) thermal management market. These contracts, set to begin production in Q4 2027, highlight several key points:

  • BorgWarner's technological leadership in emissions reduction solutions, particularly in EGR systems
  • The company's ability to secure long-term contracts with major CV manufacturers
  • Continued demand for fuel-efficient and emissions-compliant technologies in the CV sector

The proprietary compact floating core (CFC) architecture is a significant differentiator, offering enhanced durability and reliability in a compact package. This technology addresses the critical issue of thermal fatigue in CV applications, potentially reducing maintenance costs and downtime for fleet operators.

From an investor perspective, these contracts suggest stable revenue streams for BorgWarner in the coming years. The CV market's ongoing need for emissions reduction technologies, driven by stringent regulatory requirements, provides a solid foundation for BorgWarner's growth in this segment.

However, it's important to note the long lead time to production start (2027), which may impact near-term financial performance. Investors should also consider potential risks such as shifts in emissions regulations or accelerated electrification in the CV sector, which could affect demand for traditional ICE-related components like EGR coolers.

Overall, this news underscores BorgWarner's strategic positioning in the evolving automotive supply chain, balancing current market demands with future technological shifts.

BorgWarner's EGR cooler technology represents a significant step in addressing the environmental challenges faced by the commercial vehicle industry. Here's why this development is noteworthy:

  • Emissions Reduction: EGR systems are important in reducing nitrogen oxide (NOx) emissions, a major pollutant from diesel engines. By recirculating and cooling exhaust gases, these systems lower combustion temperatures, thereby reducing NOx formation.
  • Fuel Efficiency: The optimized internal design requiring less coolant flow from the engine suggests improved overall engine efficiency, potentially leading to reduced fuel consumption and CO2 emissions.
  • Durability and Longevity: The compact floating core (CFC) architecture's resistance to thermal fatigue implies longer product life. This not only reduces waste from frequent replacements but also ensures consistent emissions performance over time.

From an environmental perspective, the modular nature of BorgWarner's EGR cooler family is particularly interesting. By standardizing core components across engine sizes from 2.0 to 16.0-liter displacement, the company potentially reduces manufacturing complexity and resource use.

However, it's important to note that while these technologies represent improvements in internal combustion engine (ICE) efficiency, they are still part of a transitional phase. The long-term environmental solution for commercial vehicles likely lies in full electrification or other zero-emission technologies.

Nonetheless, given the current state of CV electrification, especially for long-haul applications, BorgWarner's EGR coolers play a vital role in bridging the gap between current environmental regulations and future zero-emission goals. This positions the company well in the ongoing efforts to reduce the environmental impact of the transportation sector.

  • Contracts for two different exhaust gas recirculation (EGR) coolers awarded
  • Result of strong relationship development and technology leadership
  • Proprietary compact floating core architecture enables high levels of reliability, extends product life

AUBURN HILLS, Mich., July 31, 2024 /PRNewswire/ -- BorgWarner, a global product leader in delivering innovative and sustainable mobility solutions, is boosting its thermal management product business by securing exhaust gas recirculation (EGR) cooler contracts with a prominent, North America based commercial vehicle (CV) customer. The company's emissions-reducing EGR solution offers high robustness against thermal fatigue and an optimized internal design requiring less coolant flow from the engine. Start of production is planned for Q4 2027 with implementation across various CV applications.

"We continue to see tremendous interest in our EGR product portfolio, including coolers, valves and modules, that support increased fuel economy needs and stringent emission requirements across the world," said Dr. Volker Weng, Vice President of BorgWarner Inc. and President and General Manager, Turbos and Thermal Technologies. "These recent program awards are a natural extension of the close working relationship our team has built with this customer and reflect BorgWarner's leadership position in the market as well as our historically strong performance with similar applications."

To support the cooling needs across different engine sizes, BorgWarner is delivering two variations of its durable EGR cooler – one with a proprietary compact floating core (CFC) architecture, and the other using a compact monoblock architecture core to better meet tighter packaging constraints. Developed by BorgWarner to handle the stresses caused by large thermal changes expected in CV engine applications, the CFC enables extended life and reliability. Additionally, by combining hybrid tube heat transfer technology that provides a high level of thermal efficiency with a floating inner core, the CFC architecture achieves a high level of durability in a compact package resulting in less thermal fatigue. Its monoblock architecture is a cost-optimized solution used for many passenger car and mid-range applications to meet target reliability.

BorgWarner's modular EGR cooler family includes four flexible designs that span engine sizes from 2.0 to 16.0-liter displacement. With the exception of the housing and mounting fixtures, the coolers allow for standardization of most of the core components, increasing ease of adapting the technology from one application to another. Since introducing the technology to the market, the company has delivered more than 1 million EGR coolers and created advanced modeling tools to optimize designs, prevent localized boiling and enhance performance.

About BorgWarner
For more than 130 years, BorgWarner has been a transformative global product leader bringing successful mobility innovation to market. With a focus on sustainability, we're helping to build a cleaner, healthier, safer future for all. 

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You should not place undue reliance on these forward-looking statements, which speak only as of the date of this press release. Forward-looking statements are subject to risks and uncertainties, many of which are difficult to predict and generally beyond our control, that could cause actual results to differ materially from those expressed, projected or implied in or by the forward-looking statements. These risks and uncertainties, among others, include supply disruptions impacting us or our customers, commodity availability and pricing, and an inability to achieve expected levels of recoverability in commercial negotiations with customers concerning these costs; competitive challenges from existing and new competitors, including original equipment manufacturer ("OEM") customers; the challenges associated with rapidly changing technologies, particularly as they relate to electric vehicles, and our ability to innovate in response; the difficulty in forecasting demand for electric vehicles and our electric vehicles revenue growth; potential disruptions in the global economy caused by wars or other geopolitical conflicts; the ability to identify targets and consummate acquisitions on acceptable terms; failure to realize the expected benefits of acquisitions on a timely basis; the possibility that our 2023 tax-free spin-off of our former Fuel Systems and Aftermarket segments into a separate publicly traded company will not achieve its intended benefits; the failure to promptly and effectively integrate acquired businesses; the potential for unknown or inestimable liabilities relating to the acquired businesses; our dependence on automotive and truck production, which is highly cyclical and subject to disruptions; our reliance on major OEM customers; impacts of any future strikes involving any of our OEM customers and any actions such OEM customers take in response; fluctuations in interest rates and foreign currency exchange rates; our dependence on information systems; the uncertainty of the global economic environment; the outcome of existing or any future legal proceedings, including litigation with respect to various claims, or governmental investigations, including related litigation; future changes in laws and regulations, including, by way of example, taxes and tariffs, in the countries in which we operate; impacts from any potential future acquisition or disposition transactions; and the other risks noted in reports that we file with the SEC, including Item 1A, "Risk Factors," in our most recently filed Annual Report on Form 10-K and/or Quarterly Report on Form 10-Q. We do not undertake any obligation to update or announce publicly any updates to or revisions to any of the forward-looking statements in this press release to reflect any change in our expectations or any change in events, conditions, circumstances, or assumptions underlying the statements.

 

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SOURCE BorgWarner

FAQ

What new contracts has BorgWarner (BWA) secured for its EGR coolers?

BorgWarner has secured contracts to supply exhaust gas recirculation (EGR) coolers to a prominent North American commercial vehicle customer. The contracts cover two different EGR cooler variations.

When is the start of production for BorgWarner's (BWA) new EGR cooler contracts?

The start of production for BorgWarner's new EGR cooler contracts is planned for Q4 2027.

What are the key features of BorgWarner's (BWA) EGR coolers mentioned in the press release?

BorgWarner's EGR coolers feature proprietary compact floating core (CFC) architecture and compact monoblock architecture. They offer high reliability, extended product life, and an optimized internal design requiring less coolant flow from the engine.

How many EGR coolers has BorgWarner (BWA) delivered to date?

BorgWarner has delivered more than 1 million EGR coolers since introducing the technology to the market.

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