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Asahi Kasei to Showcase Material Solutions for Thermal Management of EVs, Recycling and 3D Printing at Fakuma 2024

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Asahi Kasei (AHKSY) will showcase its material solutions at Fakuma 2024, focusing on three key areas: EV battery thermal management, improved connectivity, and sustainable material life cycle. Highlights include:

1. XYRON™ mPPE for EV battery thermal management
2. Multilayer cooling pipes for EVs
3. New XYRON™ grades for 5G applications
4. AZP™ transparent polymer for optical devices
5. New SEBS grade for automotive interiors
6. CNF-reinforced polyamide for 3D printing
7. PA66 recycling solutions

These innovations aim to address industry challenges in EV safety, connectivity, lightweighting, and sustainability.

Asahi Kasei (AHKSY) presenterà le sue soluzioni materiali al Fakuma 2024, concentrandosi su tre aree chiave: gestione termica delle batterie EV, connettività migliorata e ciclo di vita sostenibile dei materiali. I punti salienti includono:

1. XYRON™ mPPE per la gestione termica delle batterie EV
2. Tubazioni di raffreddamento multilayer per veicoli elettrici
3. Nuovi gradi XYRON™ per applicazioni 5G
4. Polimero trasparente AZP™ per dispositivi ottici
5. Nuovo grado SEBS per interni automobilistici
6. Poliammide rinforzata con CNF per la stampa 3D
7. Soluzioni per il riciclo di PA66

Queste innovazioni mirano a risolvere le sfide del settore in materia di sicurezza dei veicoli elettrici, connettività, alleggerimento e sostenibilità.

Asahi Kasei (AHKSY) presentará sus soluciones de materiales en Fakuma 2024, centrándose en tres áreas clave: gestión térmica de baterías EV, conectividad mejorada y ciclo de vida sostenible de los materiales. Los aspectos destacados incluyen:

1. XYRON™ mPPE para la gestión térmica de baterías EV
2. Tuberías de enfriamiento multicapa para vehículos eléctricos
3. Nuevos grados XYRON™ para aplicaciones 5G
4. Polímero transparente AZP™ para dispositivos ópticos
5. Nuevo grado SEBS para interiores de automóviles
6. Poliamida reforzada con CNF para impresión 3D
7. Soluciones de reciclaje de PA66

Estas innovaciones buscan abordar los desafíos de la industria en materia de seguridad de los vehículos eléctricos, conectividad, reducción de peso y sostenibilidad.

아사히 카세이 (AHKSY)는 2024 파쿠마에서 소재 솔루션을 선보일 예정이며, 세 가지 주요 분야에 집중합니다: 전기차 배터리 열 관리, 향상된 연결성, 그리고 지속 가능한 소재 생애 주기. 주요 내용은 다음과 같습니다:

1. XYRON™ mPPE 전기차 배터리 열 관리
2. 전기차용 다층 냉각 파이프
3. 5G 애플리케이션을 위한 새로운 XYRON™ 등급
4. 광학 장치용 투명 폴리머 AZP™
5. 자동차 인테리어용 새로운 SEBS 등급
6. 3D 프린팅용 CNF 강화 폴리아미드
7. PA66 재활용 솔루션

이 혁신들은 전기차 안전성, 연결성, 경량화 및 지속 가능성과 관련된 산업의 과제를 해결하는 것을 목표로 하고 있습니다.

Asahi Kasei (AHKSY) présentera ses solutions matérielles au Fakuma 2024, en mettant l'accent sur trois domaines clés : gestion thermique des batteries EV, connexion améliorée et cycle de vie durable des matériaux. Les points forts comprennent :

1. XYRON™ mPPE pour la gestion thermique des batteries EV
2. Tubes de refroidissement multicouches pour véhicules électriques
3. Nouveaux grades XYRON™ pour les applications 5G
4. Polymer transparent AZP™ pour dispositifs optiques
5. Nouveau grade SEBS pour intérieurs de voitures
6. Polyamide renforcé de CNF pour impression 3D
7. Solutions de recyclage PA66

Ces innovations visent à relever les défis de l'industrie en matière de sécurité des véhicules électriques, de connectivité, de légèreté et de durabilité.

Asahi Kasei (AHKSY) wird seine Materiallösungen auf der Fakuma 2024 präsentieren, mit Fokus auf drei Schlüsselbereiche: Thermomanagement von EV-Batterien, verbesserte Konnektivität und nachhaltiger Lebenszyklus von Materialien. Zu den Höhepunkten gehören:

1. XYRON™ mPPE für das Thermomanagement von EV-Batterien
2. Mehrschicht-Kühlleitungen für EVs
3. Neue XYRON™ Qualitäten für 5G-Anwendungen
4. Transparentes Polymer AZP™ für optische Geräte
5. Neue SEBS Qualität für Automobilinnenräume
6. Mit CNF verstärkte Polyamid für den 3D-Druck
7. PA66-Recyclinglösungen

Diese Innovationen zielen darauf ab, die Herausforderungen der Branche in Bezug auf EV-Sicherheit, Konnektivität, Gewichtsreduzierung und Nachhaltigkeit anzugehen.

Positive
  • Expansion into EV market with XYRON™ mPPE for battery thermal management
  • Development of new XYRON™ grades for 5G applications, potentially increasing market share in telecommunications
  • Introduction of AZP™ transparent polymer for optical devices, addressing growing demand in automotive and wearable tech
  • Creation of new SEBS grade for automotive interiors, simplifying manufacturing and improving recyclability
  • Innovation in CNF-reinforced polyamide for 3D printing, tapping into additive manufacturing market
  • Advancement in PA66 recycling solutions, positioning the company in the circular economy trend
Negative
  • None.

DÜSSELDORF, Germany & NEW YORK--(BUSINESS WIRE)-- Japanese technology company Asahi Kasei will exhibit its broad range of diversified material solutions at Fakuma 2024, the world's leading trade event for industrial plastics processing, from October 15-19 in Friedrichshafen, Germany. Highlights include polymer solutions for thermal management applications in EVs, a novel thermoplastic elastomer for improved recyclability of automotive interior parts, and a cellulose nanofiber composite for high-performance 3D printing.

Asahi Kasei booth at Fakuma (Photo: Business Wire)

Asahi Kasei booth at Fakuma (Photo: Business Wire)

Asahi Kasei will present its materials and solutions in three different areas: “Compact & Safe EV Batteries,” “Improved Connectivity & Lightweighting,” and “Sustainable Material Life Cycle”.

At the battery island, the company will showcase the modified polyphenylene ether (mPPE) XYRON™. Featuring a high non-halogenic flame retardance and the lowest ion elution properties, this material is suitable for thermal management applications in EV batteries. At Fakuma, Asahi Kasei will also show multilayer cooling pipes that do not require an adhesive layer. These pipes are made of a composite of the company’s LEONA™ PA on the outside, and XYRON™ on the inside. This pipe offers excellent bending properties, hydrolysis resistance and low ion elution properties.

Solutions for improved connectivity and HMI
To meet the increasing demand for materials that boost the efficiency of 5G applications, Asahi Kasei is currently introducing new grades of its all-round material XYRON™ to the European and North American markets. The combination of PPE with other polymers such as polyphenylene sulfide (PPS) or polystyrene (PS) allows this family of high-performance compounds to feature low dielectric properties and a high non-halogenic flame retardance. Together with the Tokyo Institute of Technology, the company has created a prototype resin antenna utilizing a new XYRON™ grade. This grade offers high heat resistance and a stable, low linear expansion coefficient over a wide temperature range. This makes this material ideal for plating-on-plastics applications and metal replacement in components that require precision - like slotted waveguide array antennas.

From automotive head-up displays to head-mounted displays and smart glasses, the requirements towards weight and design of optical devices have been steadily increasing in recent years. The transparent polymer AZP™ features an almost zero birefringence and is overcoming the challenges of conventional transparent polymers in applications with polarizing light. Its superior processability compared to glass enables the large-scale production of injection-molded optical components that fulfill the demanding customer requirements.

Achieving a good balance between sustainability and functionality without sacrificing cost-competitiveness is a major issue for car manufacturers. To tackle this challenge, Asahi Kasei is currently developing a tailor-designed thermoplastic styrene block copolymer (SEBS) grade for automotive interior surfaces, which require good haptics and soft touch. Conventional approaches use different materials and production technologies for skin, foam, and core layers in automotive instrument panels, door panels, armrests or center consoles. The new SEBS material is suitable for both skin and foam layers, which can be molded in one step by utilizing a core back injection molding process.

The connection to the polypropylene (PP)-based core layer is possible in the same or separate injection molding step. The strong chemical bonding between all layers eliminates the need for additional adhesive layers. Asahi Kasei's new SEBS contributes to reducing the total number of materials, simplifying the manufacturing process, and improving the recyclability of interior components.

CNF-reinforced polyamide for 3D printing applications and PA66 recycling
Asahi Kasei will display a bio-based and biodegradable cellulose nano fiber (CNF). This material is made from cotton linter and features a high heat resistance and network-forming ability. CNF-reinforced polyamide shows a thixotropic behavior, making it highly suitable for 3D printing applications for easy printing, dimensional accuracy, smooth appearance, and mechanical performance. Furthermore, CNF has superior material recyclability compared to glass fibers.

The company will also present its comprehensive solutions for establishing a sustainable life cycle for PA66. In the field of chemical recycling for polyamide 66, the company works together with Japanese partner company Microwave Chemical. The process utilizes microwaves to depolymerize automotive airbags and other PA66 parts and directly obtain the monomers hexamethylenediamine (HMD) and adipic acid (ADA), which is expected to be accomplished at high yield with low energy consumption. The monomers obtained can then be used to manufacture new PA66.

In parallel, Asahi Kasei will introduce its development of a new solvent-based recycling process for the first time in Europe. By applying this dissolution recycling, high quality PA66 can be obtained from process scraps and used PCR materials, like airbags.

Asahi Kasei will exhibit in Hall B5, Booth 5319. For more information, visit the dedicated landing page: https://fakuma.asahi-kasei.eu/

About Asahi Kasei
The Asahi Kasei Group contributes to life and living for people around the world. Since its founding in 1922 with ammonia and cellulose fiber businesses, Asahi Kasei has consistently grown through the proactive transformation of its business portfolio to meet the evolving needs of every age. With more than 49,000 employees worldwide, the company contributes to a sustainable society by providing solutions to the world's challenges through its three business sectors of Material, Homes, and Health Care. Its Material sector, comprised of Environmental Solutions, Mobility & Industrial, and Life Innovation, includes a wide array of products from battery separators and biodegradable textiles to engineering plastics and sound solutions. For more information, visit https://www.asahi-kasei.com/.

Asahi Kasei is also dedicated to sustainability initiatives and is contributing to reaching a carbon-neutral society by 2050. To learn more, visit https://www.asahi-kasei.com/sustainability/.

Europe:

Asahi Kasei Europe GmbH

Sebastian Schmidt

sebastian.schmidt@asahi-kasei.eu

North America:

Asahi Kasei America Inc.

Christian OKeefe

christian.okeefe@ak-america.com

Source: Asahi Kasei

FAQ

What new materials is Asahi Kasei (AHKSY) showcasing for EV battery thermal management at Fakuma 2024?

Asahi Kasei is showcasing XYRON™, a modified polyphenylene ether (mPPE) with high non-halogenic flame retardance and low ion elution properties, suitable for thermal management applications in EV batteries. They are also presenting multilayer cooling pipes made of LEONA™ PA and XYRON™.

How is Asahi Kasei (AHKSY) addressing the demand for 5G materials at Fakuma 2024?

Asahi Kasei is introducing new grades of its XYRON™ material to the European and North American markets. These grades offer low dielectric properties and high non-halogenic flame retardance, making them suitable for 5G applications. They have also created a prototype resin antenna using a new XYRON™ grade.

What sustainable solutions is Asahi Kasei (AHKSY) presenting at Fakuma 2024?

Asahi Kasei is presenting several sustainable solutions, including a new SEBS grade for automotive interiors that simplifies manufacturing and improves recyclability, a CNF-reinforced polyamide for 3D printing with superior material recyclability, and comprehensive solutions for PA66 recycling, including chemical recycling and a new solvent-based recycling process.

What is AZP™ and how is Asahi Kasei (AHKSY) using it in optical devices?

AZP™ is a transparent polymer developed by Asahi Kasei with almost zero birefringence. It's being used to overcome challenges in applications with polarizing light, such as automotive head-up displays and smart glasses. AZP™ offers superior processability compared to glass, enabling large-scale production of injection-molded optical components.

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