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Alcoa Announces Agreement on Industrial-Scale Demonstration of ELYSIS™ Carbon-Free Smelting Technology

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Alcoa (NYSE: AA) has announced progress on the ELYSIS technology by agreeing with Rio Tinto to launch the first industrial-scale demonstration of the carbon-free smelting technology in Arvida, Quebec. This technology, developed at Alcoa's Technical Center, eliminates all greenhouse gas emissions from the smelting process and produces oxygen as a byproduct. The demonstration will feature 10 smelting pots operating at 100 kiloamperes and aims for first production by 2027. Alcoa can purchase up to 40% of the metal produced, benefiting its customers early in the technology cycle. The project underscores Alcoa's ongoing innovation in aluminum smelting since 1886 and supports global decarbonization efforts.

Positive
  • Alcoa will benefit from early access to carbon-free aluminum produced by the ELYSIS process.
  • The ELYSIS technology eliminates all GHG emissions from the smelting process.
  • Alcoa retains the potential to purchase up to 40% of the metal produced from the demonstration.
  • The industrial-scale demonstration is set to begin production by 2027, ensuring timely market entry.
Negative
  • The first production target is set for 2027, which may be seen as a long timeline for investors.
  • Significant capital investment required for new equipment installation and operation at Alcoa's Technical Center.

Insights

The announcement of the ELYSIS technology marks a significant milestone for Alcoa and Rio Tinto. The initiative to demonstrate carbon-free smelting is not just a technological step forward but a strategic move in a market increasingly focused on sustainability. The potential for carbon-free aluminum production could position Alcoa advantageously in the global aluminum market, where demand for low-carbon products is rising. Additionally, having the first production target set for 2027 offers a clear timeline for investors and stakeholders to monitor the project's progress and potential impact on future earnings. The capability for Alcoa to purchase up to 40% of the metal produced from the demonstration further enhances its market position, allowing the company to offer early access to this innovative product to its customers.

Short-term, this announcement may not significantly affect Alcoa's financials since the project is still in the demonstration phase. However, long-term implications include potential revenue growth from new, eco-friendly product lines and enhanced brand value due to its commitment to sustainability.

The ELYSIS technology, which aims to eliminate all greenhouse gas (GHG) emissions from the aluminum smelting process, is groundbreaking. By producing oxygen as a byproduct instead of carbon emissions, this technology could significantly reduce the environmental footprint of aluminum production. This has far-reaching implications for industries that rely on aluminum, particularly those under regulatory pressure to reduce emissions. The adoption of such a technology could set new industry standards, pushing competitors to innovate or adopt similar green technologies.

Furthermore, the focus on decarbonization aligns with global environmental goals, potentially attracting investors who prioritize sustainable and ethical investments. For Alcoa, this could mean not just compliance with future environmental regulations but also a stronger appeal to environmentally conscious consumers and businesses.

From a market perspective, the ELYSIS initiative places Alcoa and Rio Tinto at the forefront of innovation within the aluminum industry. With increasing consumer and regulatory demand for sustainable products, companies that can offer carbon-free aluminum will likely see a competitive advantage. The demonstration project in Quebec will serve as a critical test bed, providing valuable data and insights that can inform future large-scale deployment. This technology could potentially disrupt the market by setting a new benchmark for aluminum production, thereby increasing pressure on other producers to adopt similar technologies or face competitive disadvantages.

For investors, this points to potential market leadership and increased market share for Alcoa and Rio Tinto. It also opens up new markets and customer segments that prioritize sustainability, which could lead to diversified revenue streams in the long term.

PITTSBURGH--(BUSINESS WIRE)-- Alcoa Corporation (NYSE: AA) today announced further progress on ELYSIS technology with Rio Tinto’s plans to launch the first industrial-scale demonstration of the breakthrough technology, which eliminates all greenhouse gas (GHG) emissions from the traditional smelting process and produces oxygen as a byproduct.

Established in 2018, ELYSIS is a technology partnership between Alcoa and Rio Tinto to advance technology first developed at the Alcoa Technical Center (ATC) outside of Pittsburgh. Rio Tinto’s demonstration project will occur at Arvida in Quebec, Canada, and includes 10 ELYSIS smelting pots operating at 100 kiloamperes (kA), a size similar to those operating at smaller-scale commercial smelters.

Alcoa has the right to purchase up to 40 percent of the metal produced from the demonstration at Arvida, allowing for Alcoa customers to benefit from ELYSIS’s carbon-free electrolytic process early in the technology development cycle. The target for first production is by 2027.

“Since inventing the aluminum smelting process in 1886, which is still in use today, Alcoa has continued to create transformational technologies to improve our industry,” said William F. (Bill) Oplinger, President and Chief Executive Officer of Alcoa Corporation. “We are proud to progress the technology initially developed at our technical center to its next phase within the ELYSIS partnership. Aluminum plays a critical role in the world’s energy transition and decarbonization efforts; with the ELYSIS technology, the smelting of this important metal can also be done without direct carbon emissions.”

To support the industrial demonstration, Alcoa will manufacture the proprietary ELYSIS anodes and cathodes at ATC, which will include installing and operating new equipment. Alcoa anticipates benefitting from the learnings of this phase of the demonstration and expects to apply them to future phases in ELYSIS’s development. Metal produced through the ELYSIS process will further improve upon Alcoa's lower carbon products already on the market, such as the Sustana™ product line.

As the technology provider, ELYSIS retains full ownership of the intellectual property of its proprietary technology.

About Alcoa Corporation

Alcoa (NYSE: AA) is a global industry leader in bauxite, alumina and aluminum products with a vision to reinvent the aluminum industry for a sustainable future. With a values-based approach that encompasses integrity, operating excellence, care for people and courageous leadership, our purpose is to Turn Raw Potential into Real Progress. Since developing the process that made aluminum an affordable and vital part of modern life, our talented Alcoans have developed breakthrough innovations and best practices that have led to greater efficiency, safety, sustainability and stronger communities wherever we operate.

Forward-Looking Statements

This press release contains statements that relate to future events and expectations and as such constitute forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. Forward-looking statements include those containing such words as “aim,” “ambition,” “anticipates,” “believes,” “could,” “develop,” “endeavors,” “estimates,” “expects,” “forecasts,” “goal,” “intends,” “may,” “outlook,” “plans,” “potential,” “projects,” “reach,” “seeks,” “sees,” “should,” “targets,” “will,” “working,” “would,” or other words of similar meaning. All statements by Alcoa Corporation that reflect expectations, assumptions or projections about the future, other than statements of historical fact, are forward-looking statements. Forward-looking statements are not guarantees of future performance and are subject to known and unknown risks, uncertainties, and changes in circumstances that are difficult to predict. Although Alcoa Corporation believes that the expectations reflected in any forward-looking statements are based on reasonable assumptions, it can give no assurance that these expectations will be attained, and it is possible that actual results may differ materially from those indicated by these forward-looking statements due to a variety of risks and uncertainties. Additional information concerning factors that could cause actual results to differ materially from those projected in the forward-looking statements is contained in Alcoa Corporation’s filings with the Securities and Exchange Commission. Alcoa Corporation disclaims any obligation to update publicly any forward-looking statements, whether in response to new information, future events or otherwise, except as required by applicable law.

Investor Contact:

James Dwyer

412-992-5450

James.Dwyer@alcoa.com

Media Contact:

Courtney Boone

412-527-9792

Courtney.Boone@Alcoa.com

Source: Alcoa

FAQ

What is Alcoa's ELYSIS technology?

ELYSIS is a carbon-free smelting technology developed by Alcoa, which eliminates greenhouse gas emissions from the aluminum smelting process.

What is the significance of the ELYSIS demonstration for Alcoa (AA) shareholders?

The demonstration signifies progress in carbon-free aluminum production, potentially leading to early access to eco-friendly aluminum and positioning Alcoa strongly in the market.

When is the first production target for the ELYSIS demonstration?

The first production target for the ELYSIS demonstration is set for 2027.

Where will the ELYSIS industrial-scale demonstration take place?

The demonstration will take place at Arvida, Quebec, Canada.

How will the ELYSIS technology benefit Alcoa's product line?

The ELYSIS technology will enhance Alcoa's lower-carbon product offerings, such as the Sustana™ product line, by further reducing carbon emissions in the production process.

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