USA Rare Earth Commissions Advanced Innovations Lab in Stillwater, Oklahoma
USA Rare Earth (NASDAQ: USAR) has commissioned its advanced Innovations Lab at its Stillwater, Oklahoma manufacturing facility, marking a significant step in establishing one of the largest rare earth, sintered neo magnet manufacturing facilities in the United States. The lab will begin prototyping permanent neo magnets for customers in Q2 2025.
The state-of-the-art facility is designed to replicate the complete magnet production process, enabling rapid prototyping, customized magnet recipe development, and innovative processing techniques including grain boundary diffusion. The lab will support customer qualification, R&D efforts, proprietary IP advancements, quality control, and production optimization ahead of the plant's first production line commissioning in early 2026.
Staffed by experts in metal and magnet technology, manufacturing, and sales, the facility will offer flexible finishing capabilities for various magnet compositions, sizes, and shapes. Future production lines could be customized based on specific customer needs through offtake agreements.
USA Rare Earth (NASDAQ: USAR) ha inaugurato il suo avanzato Innovations Lab presso il suo stabilimento di produzione a Stillwater, Oklahoma, segnando un passo significativo verso l'istituzione di uno dei più grandi impianti di produzione di magneti neo sinterizzati rari negli Stati Uniti. Il laboratorio inizierà a prototipare magneti neo permanenti per i clienti nel secondo trimestre del 2025.
La struttura all'avanguardia è progettata per replicare l'intero processo di produzione dei magneti, consentendo prototipazione rapida, sviluppo di ricette di magneti personalizzate e tecniche di lavorazione innovative, inclusa la diffusione dei confini dei grani. Il laboratorio supporterà la qualificazione dei clienti, gli sforzi di R&D, i progressi nella proprietà intellettuale, il controllo qualità e l'ottimizzazione della produzione in vista della messa in servizio della prima linea di produzione dell'impianto all'inizio del 2026.
Dotato di esperti in tecnologia dei metalli e dei magneti, produzione e vendite, l'impianto offrirà capacità di finitura flessibili per varie composizioni, dimensioni e forme di magneti. Le future linee di produzione potrebbero essere personalizzate in base alle esigenze specifiche dei clienti tramite contratti di acquisto.
USA Rare Earth (NASDAQ: USAR) ha puesto en marcha su avanzado Innovations Lab en su instalación de fabricación en Stillwater, Oklahoma, marcando un paso significativo en el establecimiento de una de las mayores instalaciones de fabricación de imanes neo sinterizados raros en los Estados Unidos. El laboratorio comenzará a prototipar imanes neo permanentes para los clientes en el segundo trimestre de 2025.
La instalación de última generación está diseñada para replicar todo el proceso de producción de imanes, permitiendo prototipado rápido, desarrollo de recetas de imanes personalizadas y técnicas de procesamiento innovadoras, incluyendo la difusión de límites de grano. El laboratorio apoyará la calificación de clientes, los esfuerzos de I+D, los avances en propiedad intelectual, el control de calidad y la optimización de la producción antes de la puesta en marcha de la primera línea de producción de la planta a principios de 2026.
Con personal experto en tecnología de metales y imanes, fabricación y ventas, la instalación ofrecerá capacidades de acabado flexibles para diversas composiciones, tamaños y formas de imanes. Las futuras líneas de producción podrían personalizarse según las necesidades específicas de los clientes a través de acuerdos de compra.
USA Rare Earth (NASDAQ: USAR)는 오클라호마주 스틸워터에 있는 제조 시설에 고급 혁신 연구소를 설립하였으며, 이는 미국 내에서 가장 큰 희토류, 소결 네오 자석 제조 시설 중 하나를 구축하는 데 중요한 이정표가 됩니다. 이 연구소는 2025년 2분기부터 고객을 위한 영구 네오 자석 프로토타입 제작을 시작할 것입니다.
최첨단 시설은 전체 자석 생산 과정을 재현하도록 설계되어 신속한 프로토타입 제작, 맞춤형 자석 레시피 개발 및 혁신적인 가공 기술을 포함한 곡물 경계 확산을 가능하게 합니다. 이 연구소는 고객 자격 인증, 연구 및 개발 노력, 독점 지적 재산 발전, 품질 관리 및 2026년 초에 첫 번째 생산 라인의 가동을 앞두고 생산 최적화를 지원할 것입니다.
금속 및 자석 기술, 제조 및 판매 분야의 전문가들로 구성된 이 시설은 다양한 자석 조성, 크기 및 형태에 대한 유연한 마무리 능력을 제공합니다. 향후 생산 라인은 고객의 특정 요구에 따라 맞춤화될 수 있으며, 이를 위해 구매 계약을 체결할 수 있습니다.
USA Rare Earth (NASDAQ: USAR) a inauguré son laboratoire d'innovations avancées dans son établissement de fabrication à Stillwater, Oklahoma, marquant une étape significative dans l'établissement de l'une des plus grandes installations de fabrication de magnets néodymes rares frittés aux États-Unis. Le laboratoire commencera à prototyper des magnets néodymes permanents pour les clients au deuxième trimestre de 2025.
Cette installation à la pointe de la technologie est conçue pour reproduire l'ensemble du processus de production de magnets, permettant un prototypage rapide, le développement de recettes de magnets personnalisées et des techniques de traitement innovantes, y compris la diffusion des frontières des grains. Le laboratoire soutiendra la qualification des clients, les efforts de R&D, les avancées en propriété intellectuelle, le contrôle de qualité et l'optimisation de la production avant la mise en service de la première ligne de production de l'usine début 2026.
Dotée d'experts en technologie des métaux et des magnets, fabrication et vente, l'installation offrira des capacités de finition flexibles pour diverses compositions, tailles et formes de magnets. Les futures lignes de production pourraient être personnalisées en fonction des besoins spécifiques des clients par le biais d'accords d'achat.
USA Rare Earth (NASDAQ: USAR) hat sein fortschrittliches Innovationslabor in seiner Fertigungsstätte in Stillwater, Oklahoma, eröffnet, was einen bedeutenden Schritt in der Etablierung einer der größten Anlagen zur Herstellung von gesinterten Neodym-Magneten in den Vereinigten Staaten darstellt. Das Labor wird im zweiten Quartal 2025 mit der Prototypenentwicklung von permanenten Neodym-Magneten für Kunden beginnen.
Die hochmoderne Einrichtung ist so konzipiert, dass sie den gesamten Magnetproduktionsprozess nachahmt und schnelle Prototypenerstellung, Entwicklung maßgeschneiderter Magnetrezepturen und innovative Verarbeitungstechniken einschließlich der Korngrenzen-Diffusion ermöglicht. Das Labor wird die Kundenqualifizierung, F&E-Bemühungen, Fortschritte im Bereich des geistigen Eigentums, Qualitätskontrolle und Produktionsoptimierung vor der Inbetriebnahme der ersten Produktionslinie der Anlage Anfang 2026 unterstützen.
Das Personal besteht aus Experten für Metall- und Magnettechnologie, Fertigung und Vertrieb, und die Einrichtung wird flexible Fertigungsmöglichkeiten für verschiedene Magnetzusammensetzungen, Größen und Formen anbieten. Zukünftige Produktionslinien könnten basierend auf den spezifischen Anforderungen der Kunden durch Abnahmevereinbarungen angepasst werden.
- Commissioning of advanced Innovations Lab ahead of full production in 2026
- Strategic positioning as a major domestic supplier of critical neo magnets
- Capability to customize production lines based on customer-specific needs
- Flexible finishing capabilities for various magnet compositions
- Full magnet production not starting until 2026
- Revenue generation delayed until production line commissioning
Insights
USAR's commissioning of its advanced Innovations Lab represents a critical pre-production milestone in establishing domestic neo magnet manufacturing capabilities. The lab's ability to replicate the complete production process provides three strategic advantages: accelerated customer qualification, customized recipe development, and process optimization before full-scale operations begin in 2026.
The technical approach is particularly noteworthy. By incorporating grain boundary diffusion capabilities, USAR positions itself at the cutting edge of magnet manufacturing technology, potentially enabling higher-performance magnets with less rare earth content. This aligns with industry demands for both performance and resource efficiency.
The timeline—prototyping in Q2 2025 with production in early 2026—suggests a carefully sequenced development approach. This phased implementation reduces technical risk while allowing USAR to begin engaging customers, refining processes, and building intellectual property considerably before capital-intensive production lines come online.
Perhaps most significant is the flexibility in magnet compositions, sizes, and shapes. This indicates USAR isn't pursuing a commodity strategy but is instead targeting higher-margin, customized solutions across multiple industries. The mention of potentially customizing future production lines for key customers suggests a strategic focus on developing long-term partnerships with major consumers of permanent magnets.
USAR's lab commissioning strengthens America's position in the critical minerals supply chain, addressing a strategic vulnerability in rare earth materials and technologies. Neo magnets represent a foundational technology for electrification, renewable energy, and defense applications—sectors the US has identified as vital for economic and national security.
The facility's strategic value extends beyond its production capabilities. By establishing end-to-end domestic manufacturing from rare earth elements to finished magnets, USAR creates an alternative to the current near-monopoly situation where China controls over 90% of global rare earth magnet production.
The explicit mention of the Trump Administration's critical minerals executive order highlights the bipartisan nature of rare earth supply chain concerns. This suggests potential ongoing policy support regardless of political shifts, reducing regulatory risk. Defense applications could provide stable demand, while commercial sectors offer growth potential.
The Stillwater, Oklahoma location also reflects strategic thinking—centrally positioned for national distribution while leveraging America's manufacturing heartland. By focusing on innovation rather than simply replicating existing production methods, USAR appears positioned to develop intellectual property that could provide sustainable competitive advantages beyond simply being a domestic source.
The emphasis on securing offtake agreements indicates the company understands that securing committed customers will be crucial for optimizing production capacity and ensuring financial stability.
Magnet recipe development and customer qualification work set to begin in support of full magnet production in 2026
“We’re Open for Business,” says CEO Joshua Ballard
STILLWATER, Okla., March 31, 2025 (GLOBE NEWSWIRE) -- USA Rare Earth, Inc. (Nasdaq: USAR) (USAR or the Company), today announced it has commissioned its advanced Innovations Lab at its manufacturing facility in Stillwater, Oklahoma, and will begin prototyping permanent neo magnets for customers in the second quarter. The lab is designed to replicate the complete magnet production process, enabling rapid prototyping, customized magnet recipe development, and innovative processing techniques including grain boundary diffusion.
This state-of-the-art facility marks a significant milestone in establishing one of the largest rare earth, sintered neo magnet manufacturing facilities in the United States. The lab will accelerate the Company’s customer qualification process and play a critical role in USAR’s research and development efforts, supporting customers, proprietary intellectual property advancements, quality control, and production optimization ahead of the commissioning of the plant’s first production line in early 2026.
“Our magnet facility sits at the center of the Trump Administration’s recent critical mineral executive order, providing a unique domestic source of critical neo magnets that are the linchpin of our commercial and defense technologies today, from right here in the heart of America,” said Joshua Ballard, CEO.
Mr. Ballard continued, “We will serve a diverse range of industries and customers, while prioritizing innovation, flexibility, and customer collaboration. We’re open for business.”
The lab is staffed by a team of experts with deep experience in metal and magnet technology, manufacturing, and sales. USAR will offer flexible finishing capabilities for a wide-range of magnet compositions, sizes, and shapes. As USAR secures offtake agreements, future production lines could be customized to meet the specific needs of key customers. The Company remains committed to strengthening the domestic rare earth supply chain and driving innovation in magnet manufacturing.
For more information, please visit USARE.com and connect with us on LinkedIn and X.
About USA Rare Earth
USA Rare Earth, Inc. is building a vertically integrated, domestic rare earth magnet production supply chain. USAR is currently constructing a 310k square foot rare earth sintered neo magnet manufacturing facility in Stillwater, Oklahoma. USAR also controls mining rights to the Round Top Mountain rare earth and critical minerals deposit in West Texas, which holds significant deposits of heavy rare earths, such as dysprosium and terbium, as well as gallium, beryllium, lithium and other critical tech minerals. USAR’s permanent neo magnets and rare earth minerals are required for a wide variety of products used in the defense, automotive, aviation, industrial, medical, and consumer electronics industries.
For more information about USA Rare Earth, visit USARE.com
Forward-Looking Statements
Certain statements made in this press release are "forward-looking statements" within the meaning of the safe harbor provisions of the United States Private Securities Litigation Reform Act of 1995. Forward-looking statements may generally be identified by the use of words such as "estimate," "projects," "expects," "anticipates," "forecasts," "plans," "intends," "believes," "seeks," "may," "will," "would," "should," "future," "propose," "potential," "target," "goal," "objective," "outlook" and variations of these words or similar expressions (or the negative versions of such words or expressions) are intended to identify forward-looking statements.
These forward-looking statements include, but are not limited to, statements regarding the financial position, business strategy and the plans and objectives of management for future operations. These statements are based on various assumptions, whether or not identified in this communication, and on the current expectations of USA Rare Earth’s management and are not predictions of actual performance. These forward-looking statements are provided for illustrative purposes only and are not intended to serve as and must not be relied on by any investor as a guarantee, an assurance, a prediction or a definitive statement of fact or probability. These forward-looking statements are not guarantees of future performance, conditions or results, and involve a number of known and unknown risks, uncertainties, assumptions and other important factors, many of which are outside the control of the parties, that could cause actual results or outcomes to differ materially from those discussed in the forward-looking statements. The Company undertakes no obligation to update these statements for revisions or changes after the date of this presentation, except as required by law.
Investor Relations Contact:
Lionel McBee
VP, Investor Relations
lionel.mcbee@usare.com
Media Relations Contact:
Gateway Group
Zach Kadletz
949-574-3860
USARE@Gateway-grp.com
A photo accompanying this announcement is available at https://www.globenewswire.com/NewsRoom/AttachmentNg/7c0a1019-305e-454d-8c78-49281df6e07e
FAQ
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