Mercedes-Benz and Microsoft Collaborate to Boost Efficiency, Resilience and Sustainability in Car Production
- Mercedes-Benz introduces MO360 Data Platform, connecting passenger car plants to Microsoft Cloud
- Vehicle production efficiency expected to improve by 20 percent by 2025
- Logistic teams to solve supply chain bottlenecks much faster
- Dynamic allocation of resources to prioritize low-emission and Top-End Luxury vehicles
- Production teams can access self-service portal with Microsoft Power BI dashboard from any device
- Data analytics tool to monitor and forecast carbon emissions, energy and water usage, waste management
Joerg Burzer, Member of the
Redefine production excellence with a unified data platform
With the MO360 Data Platform, the
Mercedes-Benz is also exploring the integration of the MO360 Data Platform with data sources from other departments to enable a digital feedback loop that will spur continuous learning and innovation across the Group.
The recently opened Mercedes-Benz Digital Factory Campus Berlin is the home base for the MO360 Data Platform engineering teams and will become the MO360 training and qualification center for implementing digital approaches globally.
Increase supply chain resilience and efficiency
With the new centralized data platform, teams can instantly analyze and visualize production data, to faster optimize production processes and identify potential supply chain bottlenecks. This enables a dynamic allocation of operational resources within and across plants to prioritize the manufacturing of low-emission and Top-End Luxury vehicles. The Mercedes-Benz Operations Logistics team will be able to solve supply chain bottlenecks much faster. They can compare the availability of components, including semiconductors, with production orders and position this data against production parameters including operational running plans. As a result, plant managers keep the production running and prioritize relevant vehicles even if supply chain challenges occur.
Move at full speed towards an all-electric future
The MO360 Data Platform will make it easier to maintain production of both electric and combustion-engine vehicles on a single production line as the market demand gradually shifts towards an all-electric future. To tackle shortages in components and prevent delivery delays, the MO360 Data Platform will enable teams to explore a variety of production scenarios depending on the availability of components like semiconductors, based on real-time data about the quality of parts and equipment. This is expected to result in productivity gains of 20 percent in passenger car production by 2025 and help to avoid unplanned downtimes and schedule maintenance work in a timely and CO2-friendly fashion.
Reduce ecological footprint from water and energy use to waste management
As part of the MO360 Data Platform, Mercedes-Benz has implemented an analytics tool to monitor and reduce its ecological footprint during vehicle production, a crucial milestone towards the company’s Ambition 2039 to become carbon-neutral by 2039. With the data analytics tool, teams can track and forecast carbon emissions, energy and water usage as well as waste management and roll out best practices across the production network. Mercedes-Benz plans to cover more than 70 percent of its energy needs through renewable sources by 2030 by expanding solar and wind power at its own sites and through Power Purchase Agreements and plans to cut its use of water by 351 percent through the reuse of water in production.
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1 in production compared to average 2013/14
Democratize data to enhance workforce productivity and distributed teamwork
Mercedes-Benz production staff gets access to the MO360 Data Platform via a self-service portal available on any company device including tablets, smartphones and laptops. Its visualization with Microsoft Power BI provides a what-you-see-is-what-you-get experience, allowing employees to become data workers with the ability to model and correlate data. The Teams Walkie Talkie app provides workers with an instant push-to-talk (PTT) communication on their business phones – no extra device needed.
With the MO360 Data Platform, teams at Factory 56 have shortened their daily shop floor meeting by 30 percent. In addition, they identify priority tasks to optimize production workflows within two minutes, which took up to four hours prior to the introduction of the platform. From team leads and process engineers to shop and plant managers, employees are encouraged to contribute new use cases to drive process innovation with Microsoft Power Platform.
Working with a global community of internal and external developers, Mercedes-Benz’ production process software engineers are committed to open collaboration. They use Free and
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Mercedes‑Benz AG is responsible for the global business of Mercedes‑Benz Cars and Mercedes‑Benz Vans, with around 172,000 employees worldwide.
About Microsoft
Microsoft (Nasdaq “MSFT” @microsoft) enables digital transformation for the era of an intelligent cloud and an intelligent edge. Its mission is to empower every person and every organization on the planet to achieve more.
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