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Ford Pro Demand Drives F-Series Super Duty Production Expansion to Canada, with Future Multi-Energy Technology

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Ford Motor Company has announced plans to expand F-Series Super Duty production to its Oakville Assembly Complex in Ontario, Canada, starting in 2026. This move will boost production capacity by 100,000 units annually, addressing high demand for one of Ford's most popular and profitable vehicles. The expansion includes:

- A $3 billion investment, with $2.3 billion for assembly and stamping operations at Oakville
- Initially securing 1,800 jobs at Oakville Assembly Complex
- Adding 150 jobs at Windsor Engine Complex
- Creating 70 new jobs and additional overtime at U.S. component plants

This expansion supports Ford's strategy for profitable growth, maximizing its manufacturing footprint, and expanding its Ford Pro commercial business. The company also plans to introduce multi-energy technology to future Super Duty trucks and develop three-row electric utility vehicles.

Positive
  • Expansion of F-Series Super Duty production capacity by 100,000 units annually
  • $3 billion investment in production expansion
  • Creation of approximately 2,020 new jobs across multiple facilities
  • Earlier return to work for Unifor-represented employees at Oakville Assembly Complex
  • Addressing high demand for Super Duty trucks from Ford Pro customers
  • Maintaining F-Series as best-selling truck for 47 years in America and 58 years in Canada
  • Strong market share in key industries: 58% in mining, 56% in utilities, 53% in emergency vehicles, 44% in construction
Negative
  • Current production constraints unable to meet customer demand for Super Duty trucks

Insights

Ford's expansion of its F-Series Super Duty production to a third North American plant is a strong signal of continued high demand for one of its most profitable vehicle lines. The investment of $3 billion to increase capacity at the Oakville Assembly Complex and additional component plants underscores Ford's commitment to meeting this demand. Given that the F-Series has been the best-selling truck in the U.S. for 47 consecutive years, this expansion aligns with Ford's long-term strategy for growth and maintaining market leadership.

In the short term, this move is likely to be viewed favorably by the market as it addresses current production constraints and helps secure jobs, positively impacting local economies in Canada and the U.S. However, the substantial investment also means that Ford will need to ensure strong sales performance to justify these costs. In the long term, Ford's move to incorporate multi-energy technology into these trucks reflects a broader industry transition towards electrification, which could future-proof its product line against evolving regulatory and consumer preferences.

For retail investors, it's important to monitor how these expansions contribute to Ford's earnings. Specifically, the profitability of the new multi-energy Super Duty trucks will be a key metric to watch, as will the overall performance of Ford's electric vehicle segment. Investors should also be aware of potential risks, including any supply chain disruptions or economic downturns that could impact truck sales.

Ford's decision to boost production of the F-Series Super Duty is indicative of its strong position within the commercial vehicle market. The Super Duty's market share leadership in industries like mining, utilities and construction highlights its critical role in these sectors. This move will likely solidify Ford's dominance and potentially increase its market share as more units become available.

The introduction of multi-energy technology, catering to both traditional and electric powertrains, positions Ford to capture a broader customer base. The transition towards electrification is a significant trend in the automotive industry, driven by both consumer preferences and regulatory mandates. Ford's strategy to offer a versatile product that can adapt to these changes may be a significant competitive advantage.

An important aspect for retail investors to consider is the competitive landscape. As other automakers also push towards electrification, keeping an eye on how competitors are responding and what innovations they are introducing will be crucial. Ford's ability to maintain its leadership position will depend not only on production capacity but also on how well it can innovate and meet customer expectations.

From a labor perspective, Ford's expansion into the Oakville Assembly Complex and the associated job creation is a positive development. The addition of approximately 2,020 jobs across North America, with a significant portion in Canada, highlights Ford's ongoing commitment to its workforce and local economies.

For retail investors, the labor implications are twofold. First, the creation of stable, well-paying jobs may lead to increased consumer spending in the surrounding communities, potentially boosting local economies. Secondly, Ford's ability to maintain labor harmony and productivity at these new and expanded facilities will be critical. The involvement of Unifor-represented employees returning to work a year earlier than planned indicates positive labor relations, which can be a significant advantage compared to competitors facing labor disputes or shortages.

In the long run, maintaining a skilled workforce will be essential for Ford as it integrates multi-energy technologies. The retraining and upskilling of current employees to handle new production technologies will be a key factor in the success of this expansion. Investors should watch for any updates on labor negotiations and workforce training initiatives as these could impact operational efficiency and cost structures.

  • Ford adds a third North American assembly plant to meet Ford Pro customer demand for one of its most popular and profitable vehicles; adding initial capacity for 100,000 F-Series Super Duty trucks, including future multi-energy technology, at Oakville Assembly Complex in Ontario, Canada
  • The move supports the Ford+ plan for profitable growth, including maximizing Ford’s manufacturing footprint, extending global truck leadership and expanding its Ford Pro commercial business
  • Ford will make efficient investments to expand Super Duty production, initially securing approximately 1,800 jobs at Oakville Assembly Complex and adding about 150 jobs at Windsor Engine Complex, while adding roughly 70 jobs and additional overtime at U.S. component plants
  • Ford remains committed to developing a growing and profitable electric vehicle business, including three-row electric utility vehicles, leveraging its experience as a leader in U.S. three-row utilities and America’s No. 2 electric vehicle brand

DEARBORN, Mich.--(BUSINESS WIRE)-- Ford Motor Company today announced plans to assemble F-Series Super Duty pickups at its Oakville Assembly Complex in Ontario, Canada, starting in 2026, boosting production of one of the company’s most popular and profitable vehicles.

The move to add production of up to 100,000 units of its best-selling Super Duty to Oakville expands Super Duty production across three plants in North America, including Kentucky Truck Plant and Ohio Assembly Plant, which are operating at full capacity. It also paves the way to bring multi-energy technology to the next generation of Super Duty trucks, giving customers more freedom of choice and supporting Ford’s electrification plans.

“Super Duty is a vital tool for businesses and people around the world and, even with our Kentucky Truck Plant and Ohio Assembly Plant running flat out, we can’t meet the demand. This move benefits our customers and supercharges our Ford Pro commercial business,” said Jim Farley, Ford president and CEO. “At the same time, we look forward to introducing three-row electric utility vehicles, leveraging our experience in three-row utility vehicles and our learnings as America’s No. 2 electric vehicle brand to deliver fantastic, profitable vehicles.”

In total, Ford plans to invest approximately $3 billion to expand Super Duty production, including $2.3 billion to install assembly and integrated stamping operations at Oakville Assembly Complex. When complete, Oakville Assembly Complex will be a fully flexible plant.

Boosting Super Duty assembly will initially secure approximately 1,800 Canadian jobs at Oakville Assembly Complex, 400 more than would initially have been needed to produce the three-row electric vehicle. Unifor-represented employees at Oakville Assembly Complex will return to work in 2026, a full year earlier than previously planned.

The increased production also adds approximately 150 jobs at Windsor Engine Complex, which will manufacture more V8 engines for Super Duty.

“This investment will benefit Ford, our employees in Canada and the U.S., and especially our customers who want and need Super Duty for their lives and livelihoods,” said Kumar Galhotra, Ford’s chief operating officer. “It is fully consistent with our Ford+ plan for profitable growth, as we take steps to maximize our global manufacturing footprint, and our investments will have a fast payback.”

Ford plans to hire new employees and add overtime at U.S. component plants that support Super Duty production.

  • Sharonville Transmission Plant in Ohio$24 million investment and additional overtime
  • Rawsonville Components Plant in Michigan$1 million investment and roughly 20 new jobs
  • Sterling Axle Plant in Michigan – approximately 50 new jobs

Across powertrain, transmission, stamping and final assembly operations, 10 U.S. plants in five states support Super Duty production. Those plants directly employ approximately 20,000 American workers.

Ford is the leader in producing and selling trucks in America, with two F-150 plants in Michigan and Missouri, two Super Duty plants in Kentucky and Ohio, and a Ranger plant in Michigan. Ford truck production directly and indirectly supports more than 500,000 jobs in America.

The company leads all automakers in U.S. production volume and exports and employs the most hourly manufacturing workers in the U.S. of any automaker.

Strong demand for Super Duty among Ford Pro customers

Ford is the best-selling pickup truck manufacturer in the U.S. and globally. F-Series remains the best-selling truck for 47 years running in America and for 58 consecutive years in Canada. In the first half of 2024, Kentucky Truck Plant and Ohio Assembly Plant produced more than 200,000 Super Duty trucks.

Order banks remain healthy since the launch of the new 2024 model year Super Duty, and demand from Ford Pro customers is higher than what Ford can produce now.

“There is durable demand for Super Duty from Ford Pro customers as spending on infrastructure and related construction activity remains high,” said Ford Pro CEO Ted Cannis. “Many retail customers have not been able to get their trucks fast enough because of our production constraints. Unlocking Super Duty volume will also support businesses and tradespeople who rely on these trucks and first responders who serve their communities.”

More of the top industries that rely on heavy-duty trucks to get the job done choose Super Duty over any other competitor. Super Duty holds 58% market share in the mining sector, 56% in the utility industry, 53% in emergency vehicles and 44% in construction.1

# # #

About Ford Motor Company

Ford Motor Company (NYSE: F) is a global company based in Dearborn, Michigan, committed to helping build a better world, where every person is free to move and pursue their dreams. The company’s Ford+ plan for growth and value creation combines existing strengths, new capabilities and always-on relationships with customers to enrich experiences for customers and deepen their loyalty. Ford develops and delivers innovative, must-have Ford trucks, sport utility vehicles, commercial vans and cars and Lincoln luxury vehicles, along with connected services. The company does that through three customer-centered business segments: Ford Blue, engineering iconic gas-powered and hybrid vehicles; Ford Model e, inventing breakthrough EVs along with embedded software that defines exceptional digital experiences for all customers; and Ford Pro, helping commercial customers transform and expand their businesses with vehicles and services tailored to their needs. Additionally, Ford provides financial services through Ford Motor Credit Company. Ford employs about 176,000 people worldwide. More information about the company and its products and services is available at corporate.ford.com.

Cautionary Note on Forward-Looking Statements

Statements included or incorporated by reference herein may constitute “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. Forward-looking statements are based on expectations, forecasts, and assumptions by our management and involve a number of risks, uncertainties, and other factors that could cause actual results to differ materially from those stated, including, without limitation:

  • Ford is highly dependent on its suppliers to deliver components in accordance with Ford’s production schedule and specifications, and a shortage of or inability to acquire key components or raw materials, such as lithium, cobalt, nickel, graphite, and manganese, can disrupt Ford’s production of vehicles;
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  • Ford’s results are dependent on sales of larger, more profitable vehicles, particularly in the United States;
  • With a global footprint and supply chain, Ford’s results and operations could be adversely affected by economic or geopolitical developments, including protectionist trade policies such as tariffs, or other events;
  • Industry sales volume can be volatile and could decline if there is a financial crisis, recession, public health emergency, or significant geopolitical event;
  • Ford may face increased price competition or a reduction in demand for its products resulting from industry excess capacity, currency fluctuations, competitive actions, or other factors, particularly for electric vehicles;
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  • Ford and Ford Credit could be affected by the continued development of more stringent privacy, data use, data protection, and artificial intelligence laws and regulations as well as consumers’ heightened expectations to safeguard their personal information; and
  • Ford Credit could be subject to new or increased credit regulations, consumer protection regulations, or other regulations.

We cannot be certain that any expectation, forecast, or assumption made in preparing forward-looking statements will prove accurate, or that any projection will be realized. It is to be expected that there may be differences between projected and actual results. Our forward-looking statements speak only as of the date of their initial issuance, and we do not undertake any obligation to update or revise publicly any forward-looking statement, whether as a result of new information, future events, or otherwise. For additional discussion, see “Item 1A. Risk Factors” in our Annual Report on Form 10-K for the year ended December 31, 2023, as updated by our subsequent Quarterly Reports on Form 10-Q and Current Reports on Form 8-K.

1 Based on S&P Global Mobility January 2018 to December 2023 (six-year average) U.S. TIPNet Registrations for pickups, chassis cabs and straight trucks over 8500 GVW, excluding registrations to individuals.

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Source: Ford Motor Company

FAQ

When will Ford start producing F-Series Super Duty trucks at Oakville Assembly Complex?

Ford plans to start producing F-Series Super Duty trucks at Oakville Assembly Complex in Ontario, Canada, starting in 2026.

How many additional F-Series Super Duty trucks will be produced at the Oakville facility?

The Oakville facility will add production capacity for up to 100,000 F-Series Super Duty trucks annually.

How much is Ford investing in the F-Series Super Duty production expansion?

Ford is investing approximately $3 billion to expand Super Duty production, including $2.3 billion for the Oakville Assembly Complex.

How many jobs will be created or secured by Ford's F-Series Super Duty production expansion?

The expansion will initially secure about 1,800 jobs at Oakville Assembly Complex, add 150 jobs at Windsor Engine Complex, and create roughly 70 jobs at U.S. component plants.

What is Ford's market share for Super Duty trucks in key industries?

Ford's Super Duty holds 58% market share in mining, 56% in utilities, 53% in emergency vehicles, and 44% in construction.

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