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Electra Launches Battery Materials Recycling Demonstration Plant at its Ontario Refinery Complex

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Electra Battery Materials Corporation (NASDAQ: ELBM; TSX-V: ELBM) has launched a demonstration plant for recycling valuable elements in lithium-ion batteries at its refinery near Toronto. This initiative aims to support the growing demand for battery-grade materials as electric vehicle adoption increases. The plant can process up to 75 tonnes of black mass materials, with completion expected in Q1 2023. Successful results could lead to a full-scale facility with a capacity of 5,000 tonnes per annum. The company emphasizes its low-carbon hydrometallurgical process, which minimizes environmental impact.

Positive
  • Launch of a black mass recycling demonstration plant, enhancing the company's position in the battery materials market.
  • Potential to build a 5,000 tonne per annum processing facility, diversifying revenue streams.
  • Low carbon footprint of the proprietary hydrometallurgical process, aligning with environmental regulations.
Negative
  • None.

TORONTO--(BUSINESS WIRE)-- Electra Battery Materials Corporation (NASDAQ: ELBM; TSX-V: ELBM) (“Electra”) today announced the launch of a demonstration plant designed to recover and recycle high-value elements found in lithium-ion batteries, including nickel, cobalt, lithium, copper, and graphite at its refinery complex north of Toronto.

“The launch of our black mass recycling demonstration plant caps a year filled with a number of significant achievements for Electra,” said Trent Mell, Electra’s CEO. “With the outlook for electric vehicle adoption in North America becoming increasingly bullish as a result of the recent passage of the U.S. Inflation Reduction Act and the considerable investments made by automotive companies to electrify their fleet, the need for a domestic supply of battery-grade materials supply whether through primary refining or recycling processes becomes critical.”

Mr. Mell added, “Pending completion of the demonstration plant and a review of project economics, success would pave the way towards commercialization and the buildout of a 5,000 tonne per annum black mass processing facility within our battery materials park in Ontario using existing infrastructure, personnel, and lab facility. Combined with our planned production of cobalt, nickel, and manganese sulfates, commercialization of our black mass recycling capabilities will diversify our cash flow and customer base.”

“Consistent with our timelines, our project team has done an excellent job in preparing what will be the first of its kind facility in North America to recover critical metals contained in end-of-life electric vehicle and other lithium-ion batteries,” said Mark Trevisiol, Electra’s Vice President of Project Development. “The launch of the black mass demonstration plant is indicative of Electra’s metallurgical expertise and potential of our refinery complex to address North America’s requirement for battery-grade materials.”

Electra will process up to 75 tonnes of black mass material in a batch mode using its proprietary hydrometallurgical process in the demonstration plant. Electra expects to complete the demonstration plant in Q1 2023 and will provide regular updates. Pending the successful completion of the demonstration plant, Electra will assess whether to continue processing black mass throughout 2023 with material supplied by its business partners or from third parties.

In advance of the launch of the black mass demonstration plant, Electra completed process development and engineering on recycling black mass material. Electra previously sourced black mass samples from suppliers in North America, Europe, and Asia, studied the feed characteristics, and developed a hydrometallurgical process to recover contained lithium, nickel, cobalt, manganese, copper, and graphite. The test work was conducted using the facilities of SGS Labs in Lakefield, Ontario and engineering was completed using the combined resources of Electra technical personnel, process design engineers of Hatch Associates, and mechanical and electrical engineering support by Bestech.

Electra’s battery recycling strategy is the second of a phased development plan for an integrated battery materials park in Ontario that will recycle lithium batteries, produce cobalt, nickel, and manganese sulfates from primary feeds and before supplying the battery-grade material to third-party cathode precursor manufacturers. In 2023, Electra will commission North America’s only cobalt sulfate refinery that will have an initial production capacity of 5,000 tonnes of contained cobalt per annum.

Electra’s proprietary hydrometallurgical process has a low carbon footprint and produces stable non-acid generating residue, thereby reducing environmental impacts while meeting or exceeding water discharge effluent criteria as stipulated by both federal and provincial regulations.

About Electra Battery Materials

Electra is a processor of low-carbon, ethically-sourced battery materials. Currently commissioning North America’s only cobalt sulfate refinery, Electra is executing a multipronged strategy focused on onshoring the electric vehicle supply chain. Keys to its strategy are integrating black mass recycling and nickel sulfate production at Electra’s refinery located north of Toronto, advancing Iron Creek, its cobalt-copper exploration-stage project in the Idaho Cobalt Belt, and expanding cobalt sulfate processing into Bécancour, Quebec. For more information visit www.ElectraBMC.com.

Neither the TSX Venture Exchange nor its Regulation Services Provider (as that term is defined in policies of the TSX Venture Exchange) accepts responsibility for the adequacy or accuracy of this release.

Cautionary Note Regarding Forward-Looking Statements

This news release may contain forward-looking statements and forward-looking information (together, “forward-looking statements”) within the meaning of applicable securities laws and the United States Private Securities Litigation Reform Act of 1995. All statements, other than statements of historical facts, are forward-looking statements. Generally, forward-looking statements can be identified by the use of terminology such as “plans”, “expects', “estimates”, “intends”, “anticipates”, “believes” or variations of such words, or statements that certain actions, events or results “may”, “could”, “would”, “might”, “occur” or “be achieved”. Forward-looking statements involve risks, uncertainties and other factors that could cause actual results, performance, and opportunities to differ materially from those implied by such forward-looking statements. Factors that could cause actual results to differ materially from these forward-looking statements are set forth in the management discussion and analysis and other disclosures of risk factors for Electra Battery Materials Corporation, filed on SEDAR at www.sedar.com. Although Electra Battery Materials Corporation believes that the information and assumptions used in preparing the forward-looking statements are reasonable, undue reliance should not be placed on these statements, which only apply as of the date of this news release, and no assurance can be given that such events will occur in the disclosed times frames or at all. Except where required by applicable law, Electra Battery Materials Corporation disclaims any intention or obligation to update or revise any forward-looking statement, whether as a result of new information, future events or otherwise.

Joe Racanelli

Vice President, Investor Relations

info@ElectraBMC.com

1.416.900.3891

Source: Electra Battery Materials Corporation

FAQ

What is the aim of Electra's new demonstration plant?

The demonstration plant aims to recover valuable elements from lithium-ion batteries, supporting the demand for battery-grade materials.

When is the completion date for the Electra demonstration plant?

The demonstration plant is expected to be completed in Q1 2023.

What capacity will the full-scale processing facility have?

The full-scale facility is projected to process 5,000 tonnes per annum of black mass material.

Which elements can Electra recover from lithium-ion batteries?

Electra can recover nickel, cobalt, lithium, copper, and graphite from lithium-ion batteries.

What is the significance of the U.S. Inflation Reduction Act for Electra?

The U.S. Inflation Reduction Act's passage boosts the electric vehicle market, increasing the demand for domestic battery-grade materials.

Electra Battery Materials Corporation

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