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Collaborating To Design for Circularity in Glove Packaging

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Dow and Ecoplast collaborate to create sustainable glove packaging using recycled materials, surpassing export market requirements and setting new standards in circularity.
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The collaboration between Dow and Ecoplast to create sustainable glove packaging using REVOLOOP™ Recycled Plastic Resins is a significant development in the packaging industry. This initiative addresses the growing consumer demand for sustainable products and meets the stringent export market requirements for post-consumer recycled content. The use of 60% post-consumer recycled material in the product grade is a substantial contribution to circular economy efforts, especially considering the global plastic industry's push towards sustainability.

The project's success in maintaining product functionality and aesthetics while incorporating recycled content could set a new industry standard, potentially influencing other companies to adopt similar practices. This could lead to increased market share for companies like Ecoplast and Dow, who are at the forefront of this innovation. Additionally, the initiative could positively impact the brand image of involved companies, making them more attractive to environmentally conscious consumers and investors.

The implementation of the UK Plastic Tax has incentivized companies to explore more sustainable packaging solutions, exemplified by Lanka Plastic's partnership with Ecoplast and Dow. This policy-driven change underscores the importance of regulatory frameworks in shaping industry practices. As more countries adopt similar regulations, businesses that proactively adjust to incorporate sustainable materials will likely gain a competitive advantage.

Furthermore, the project highlights the need for localized solutions in waste management and recycling, considering the varying waste collection systems and regulations around the world. This approach could encourage multinational corporations to invest in region-specific recycling infrastructure, potentially leading to job creation and economic development in those areas.

The technical challenges overcome by Dow and Ecoplast in developing REVOLOOP™ Recycled Plastic Resins demonstrate advancements in materials science that enable the incorporation of recycled content without compromising product quality. This breakthrough is crucial, as it addresses common concerns about the viability of recycled materials in high-performance applications.

By optimizing film structure design and processing conditions, the companies have managed to maintain low odor and consistent color, which are critical factors for consumer acceptance. The expertise in polymer processing and the innovation in materials science could inspire further research and development in the field, leading to more sustainable materials with wide-ranging applications.

NORTHAMPTON, MA / ACCESSWIRE / March 6, 2024 / DOW

Dow and Ecoplast jointly achieve a balance of performance and sustainability

This project is a testament to the evolution of finding the balance between performance and sustainability, offering a compelling example of circularity in packaging within the global plastic industry.

One of the critical components to accelerating a circular economy is to transform plastic waste to become a raw material for new products. Waste collection systems and regulations are very different around the world, which means a collaborative and local approach is essential. The incorporation of post-consumer recycled materials is evolving, driven by regulations, consumer demand, and enabled by innovation in materials science.

The plastic industry in India, for example, stands among the world's largest and most sophisticated, with over 30,000 processing units and around 2,000 exporters. Remarkably, 85 to 90% of these units are Small and Medium Enterprises (SMEs). Some of these companies produce high quality materials which are then exported. To provide some perspective on the dimensions of these operations: India's plastic industry is set to reach exports of up to USD 25 billion by 2025, with top destinations including the U.S., China and the European Union.

Ecoplast, a leading supplier of lamination and surface protection films in India, plays an important role in shaping the sector's landscape. Serving a range of applications in the construction and packaging industries, Ecoplast's solutions are used by companies like Lanka Plastic, a prominent provider of cleaning and industrial glove packaging situated in Sri Lanka and serving as a major exporter to the UK.

THE CHALLENGE

Glove packaging in the era of growing eco-conscious consumerism

As the demand for sustainable practices intensifies, traditional single-use packaging to protect cleaning and industrial gloves has become an area of environmental concern. Consumer preferences are shifting towards more sustainable products, where incorporating recycled content into packaging is one of the solutions. This is not a straightforward exercise; balancing the incorporation of recycled plastic resins into glove packaging poses a challenge of maintaining low odor and aesthetic appeal as well as meeting stringent export market requirements for post-consumer recycled content in the final packaging product

In response to the UK Plastic Tax on manufacturers or importers, Lanka Plastic sought a solution with sustainable benefits. However, Ecoplast, their film supplier, faced technical hurdles with various PCR resin suppliers, necessitating a strategic partnership and innovative approach to overcome these challenges.

SOLUTION

Collaboration sets new standards in performance of glove packaging designed for circularity

Together, Dow and Ecoplast Ltd accepted the challenge to create glove packaging designed for circularity. Our innovative solution came in the form of REVOLOOP™ Recycled Plastic Resins. The specific recycled resin not only addressed challenges related to reduced odor, consistent color - among additional benefits in the production stage - but it also became a catalyst for successful commercialization in glove packaging for export markets.

Derived from locally-sourced flexible packaging waste films in India, the selected product grade incorporated 60% post-consumer recycled material. Our experts helped optimize film structure design and processing conditions, ensuring that the final product would meet all technical requirements. Ecoplast, leveraging its extensive knowledge and experience in polymer processing, played a pivotal role in achieving the desired mechanical and optical properties.

As a result of bringing together diverse skillsets and know-how, Lanka Plastic successfully delivered glove packaging that surpassed export market requirements, incorporating 30% post-consumer recycled plastics content in the end product without compromising functionality or aesthetics.

This project is a testament to the evolution of finding the balance between performance and sustainability, offering a compelling example of circularity in packaging within the global plastic industry.

Learn more about REVOLOOP™ Recycled Plastics Resins

View additional multimedia and more ESG storytelling from DOW on 3blmedia.com.

Contact Info:
Spokesperson: DOW
Website: https://www.3blmedia.com/profiles/dow
Email: info@3blmedia.com

SOURCE: DOW



View the original press release on accesswire.com

FAQ

How did Dow and Ecoplast collaborate in the project?

Dow and Ecoplast partnered to create glove packaging designed for circularity using REVOLOOP™ Recycled Plastic Resins.

What challenges did Ecoplast face with PCR resin suppliers?

Ecoplast faced technical hurdles with various PCR resin suppliers in creating sustainable glove packaging.

What percentage of post-consumer recycled material was incorporated into the final product?

The final glove packaging product incorporated 30% post-consumer recycled plastics content.

What are the benefits of using REVOLOOP™ Recycled Plastic Resins?

REVOLOOP™ Recycled Plastic Resins addressed challenges related to reduced odor, consistent color, and other benefits in the production stage.

What role did Ecoplast play in achieving the desired mechanical and optical properties of the glove packaging?

Ecoplast leveraged its knowledge and experience in polymer processing to achieve the desired mechanical and optical properties of the glove packaging.

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