Zoomlion Launches 3D Digital Twin Platform Built for Ready-Mix Concrete Industry
Zoomlion Heavy Industry Science & Technology announced the launch of its digital twin platform, now operational at a concrete batching plant in Hubei province, China. The 3D virtual model facilitates intelligent operations in the ready-mix concrete industry by bridging digital silos and enhancing business efficiency, sustainability, and profitability.
The platform integrates virtual inspections, equipment monitoring, and fault detection, providing real-time status updates of facilities. Users can manage six factory segments including production, maintenance, inventory, raw material tracking, security, and logistics scheduling. The system supports smarter decision-making and operational efficiency through comprehensive data integration.
Zoomlion aims to lead digital transformation in the industry by developing more digitized and eco-friendly solutions.
- Launch of a digital twin platform enhancing operational efficiency.
- Platform enables intelligent operations and decision-making.
- Comprehensive data integration for six factory segments.
- Real-time equipment monitoring and fault detection.
- Support for virtual inspections and intelligent security.
- Facilitation of logistics scheduling and raw material tracking.
- Potential for improved sustainability and profitability.
- Initial cost and implementation complexity for new technology.
- Dependence on platform reliability and continuous technological support.
- Potential data privacy concerns with integrated systems.
Zoomlion's digital twin platform is an all-in-one solution that encompasses features allowing users to achieve virtual inspections, equipment monitoring, and fault early detection with higher speed, better accuracy, and reliability. The AI-powered platform, which now operates at Hubei Innovation Jiahua Concrete Plant, brings the real-time operational status of facilities online, allowing for simultaneous digital factory mapping and data integration, providing information that enables managers to have full coverage of each asset with more transparency and details.
With the platform, users can virtually manage and access the data of six segments of the factory: production and operations, equipment maintenance, on-site material inventory, raw material tracking, intelligent security, and logistics scheduling. By breaking down data barriers, operators, and dispatch managers can fully understand the plant's production and operation information, offering comprehensive data support for smarter decision-making and improving overall operational efficiency with a holistic one-stop management model.
Key Highlights of Zoomlion's digital twin platform include:
- Production and Operation Cockpit: Displays production volume, accuracy, inventory, revenue, and product failures.
- Equipment Maintenance Cockpit: Offers real-time alarms and fault diagnosis for key equipment.
- Raw Material Warehouse Cockpit: Connects to the ERP system for visual tracking of raw material usage, inventory, and logistics optimization.
- Raw Material Monitoring Cockpit: Analyzes raw material quality and adjusts mix recipes to ensure consistency.
"Zoomlion's digital twin is a game-changer for the entire industry. With this digital technology, we are integrating massive amounts of data into a single control room, allowing better decision-making to take our operational efficiency to the next level" said a representative of Hubei Innovation Jiahua Concrete Plant.
As an industry leader standing at the forefront of digital transformation, Zoomlion has built an industrial Internet platform and digitized its R&D capability, establishing intelligent supply chains, manufacturing, and operations. Harnessing its advanced digital management expertise, the company aims to pioneer technological innovation, dedicated to developing more digitized and green solutions to drive the entire industry toward intelligent operation.
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SOURCE Zoomlion
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