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IperionX Achieves Major Milestone With First Successful Titanium Furnace Production Run

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IperionX (NASDAQ: IPX, ASX: IPX) has successfully commissioned its Hydrogen Assisted Metallothermic Reduction (HAMRTM) furnace at its Titanium Manufacturing Campus in Virginia, U.S.A. This milestone marks a 60x increase in titanium production capacity. The first production run, using 100% scrap titanium, achieved oxygen reduction from 3.42% to below 0.07%, exceeding ASTM standards for Grade 5 titanium. IperionX's proprietary HAMR technology offers advantages including lower operating temperatures, reduced energy consumption, and accelerated production cycles. The company expects full system operations by late Q4 2024 and aims to become a leading U.S. titanium producer with a capacity of +10,000 metric tons per annum by 2030.

IperionX (NASDAQ: IPX, ASX: IPX) ha completato con successo l'installazione del suo forno per la Riduzione Metaltermica Assistita da Idrogeno (HAMRTM) presso il suo Campus di Produzione di Titanio in Virginia, USA. Questo traguardo segna un aumento della capacità di produzione di titanio di 60 volte. Il primo ciclo di produzione, utilizzando titanio di riciclo al 100%, ha raggiunto una riduzione dell'ossigeno dal 3,42% a meno dello 0,07%, superando gli standard ASTM per il titanio di Grado 5. La tecnologia proprietaria HAMR di IperionX offre vantaggi tra cui temperature operative più basse, ridotto consumo energetico e cicli produttivi accelerati. L'azienda prevede il pieno funzionamento del sistema entro la fine del quarto trimestre del 2024 e punta a diventare un produttore di titanio leader negli Stati Uniti con una capacità di oltre 10.000 tonnellate metriche all'anno entro il 2030.

IperionX (NASDAQ: IPX, ASX: IPX) ha puesto en funcionamiento con éxito su horno de Reducción Metalotérmica Asistida por Hidrógeno (HAMRTM) en su Campus de Fabricación de Titanio en Virginia, EE. UU. Este hito marca un aumento de 60 veces en la capacidad de producción de titanio. La primera carrera de producción, utilizando 100% de titanio reciclado, logró una reducción de oxígeno del 3.42% a menos del 0.07%, superando los estándares ASTM para el titanio de Grado 5. La tecnología HAMR propietaria de IperionX ofrece ventajas como temperaturas operativas más bajas, menor consumo de energía y ciclos de producción acelerados. La compañía espera tener el sistema en pleno funcionamiento para finales del cuarto trimestre de 2024 y tiene como objetivo convertirse en un productor líder de titanio en EE. UU. con una capacidad de más de 10,000 toneladas métricas anuales para 2030.

IperionX (NASDAQ: IPX, ASX: IPX)는 미국 버지니아 주의 티타늄 제조 캠퍼스에 수소 보조 금속 열환원(HAMRTM) 용광로를 성공적으로 가동했습니다. 이 이정표는 티타늄 생산 능력의 60배 증가를 나타냅니다. 100% 스크랩 티타늄을 사용하여 첫 생산 운영에서 산소 비율을 3.42%에서 0.07% 이하로 감소시켜, 그레이드 5 티타늄에 대한 ASTM 기준을 초과했습니다. IperionX의 독자적인 HAMR 기술은 더 낮은 운영 온도, 에너지 소비 감소 및 가속화된 생산 주기와 같은 이점을 제공합니다. 이 회사는 2024년 4분기 말까지 전체 시스템 운영을 예상하며, 2030년까지 연간 10,000톤 이상의 티타늄 생산 능력을 가진 미국의 선도적인 생산업체가 되는 것을 목표로 하고 있습니다.

IperionX (NASDAQ: IPX, ASX: IPX) a réussi à mettre en service son four de Réduction Métallothermique Assistée par Hydrogène (HAMRTM) sur son Campus de Fabrication de Titane en Virginie, aux États-Unis. Ce jalon marque une augmentation de 60 fois de la capacité de production de titane. Le premier cycle de production, utilisant 100 % de titane de récupération, a permis de réduire la teneur en oxygène de 3,42 % à moins de 0,07 %, dépassant ainsi les normes ASTM pour le titane de Grade 5. La technologie HAMR propriétaire d'IperionX offre des avantages tels que des températures de fonctionnement plus basses, une réduction de la consommation d'énergie et des cycles de production accélérés. La société s'attend à ce que l'ensemble du système soit opérationnel d'ici la fin du T4 2024 et vise à devenir un producteur de titane de premier plan aux États-Unis avec une capacité de plus de 10 000 tonnes métriques par an d'ici 2030.

IperionX (NASDAQ: IPX, ASX: IPX) hat erfolgreich seinen wasserstoffunterstützten metallothermischen Reduktionsofen (HAMRTM) auf seinem Titanium Manufacturing Campus in Virginia, USA, in Betrieb genommen. Dieser Meilenstein markiert einen 60-fachen Anstieg der Titanproduktionskapazität. Der erste Produktionslauf mit 100 % Schrott-Titan erreichte eine Sauerstoffreduktion von 3,42 % auf unter 0,07 %, und übertraf damit die ASTM-Standards für Titan der Klasse 5. Die proprietäre HAMR-Technologie von IperionX bietet Vorteile wie niedrigere Betriebstemperaturen, reduzierten Energieverbrauch und beschleunigte Produktionszyklen. Das Unternehmen erwartet, dass das volle System bis Ende des vierten Quartals 2024 betriebsbereit ist und strebt an, bis 2030 ein führender Titanproduzent in den USA mit einer Kapazität von über 10.000 metrischen Tonnen pro Jahr zu werden.

Positive
  • Successful commissioning of HAMR furnace, increasing titanium production capacity by 60x
  • First production run exceeded ASTM quality standards for Grade 5 titanium
  • HAMR technology offers lower operating temperatures, reduced energy consumption, and faster production cycles
  • Ability to use 100% scrap titanium as feedstock, enhancing sustainability
  • Plans to expand capacity with modular, low-risk, and low-cost HAMR furnaces
  • Goal to become a leading U.S. titanium producer with +10,000 metric tons per annum capacity by 2030
Negative
  • Full system operations not expected until late Q4 2024, indicating a delay in reaching full production capacity

Insights

This is a significant technological breakthrough for IperionX and the titanium industry. The successful commissioning of the HAMR furnace, achieving a 60x increase in production capacity, is a game-changer. The ability to reduce oxygen levels in titanium from 3.42% to below 0.07% is exceptional, far surpassing industry standards.

The use of 100% scrap titanium as feedstock is particularly noteworthy, addressing sustainability concerns in the industry. IperionX's proprietary technology offers multiple advantages:

  • Lower operating temperatures
  • Reduced energy consumption
  • Enhanced process efficiency
  • Accelerated production cycles
  • Lower capital investment intensity
These factors position IperionX to potentially disrupt the traditional Kroll process, offering a more efficient and cost-effective alternative for titanium production.

This technological milestone has significant financial implications for IperionX. The 60x increase in production capacity could translate to substantial revenue growth, assuming market demand aligns. The ability to use 100% scrap titanium as feedstock may lead to improved profit margins due to lower raw material costs.

The company's goal to become a leading U.S. titanium producer with +10,000 metric tons per annum by 2030 is ambitious but appears more achievable with this breakthrough. The modular, low-risk and low-cost nature of the HAMR furnaces suggests a scalable business model with potentially lower capital expenditure requirements compared to traditional methods.

Investors should monitor IperionX's progress in commissioning supporting equipment and achieving full system production capacity, expected in late Q4 2024. This timeline will be important for projecting future revenue streams and assessing the company's market position.

IperionX's breakthrough could have far-reaching implications for the global titanium industry. The ability to produce high-quality titanium from 100% scrap addresses two critical industry challenges: sustainability and supply chain resilience. This aligns with growing demand for more environmentally friendly manufacturing processes.

The company's aim to re-shore the full titanium supply chain to the United States is particularly significant given current geopolitical tensions and the strategic importance of titanium in aerospace and defense industries. If IperionX can deliver on its promise of lower costs and more sustainable products, it could disrupt existing market dynamics and potentially attract significant interest from major titanium consumers.

However, the success of this technology at commercial scale will depend on consistent performance, cost-effectiveness and ability to meet diverse industry specifications. The coming months will be important in demonstrating the technology's reliability and scalability in a full production environment.

CHARLOTTE, N.C.--(BUSINESS WIRE)-- IperionX (NASDAQ: IPX, ASX: IPX) is pleased to announce the successful commissioning of the Hydrogen Assisted Metallothermic Reduction (HAMRTM) furnace, marking the first titanium de-oxygenation production run at the Titanium Manufacturing Campus in Virginia, U.S.A.

IperionX HAMR first furnace production cycle (Photo: Business Wire)

IperionX HAMR first furnace production cycle (Photo: Business Wire)

This first titanium de-oxygenation production run represents a key technological milestone for IperionX that underpins a breakthrough +60x increase in titanium production capacity.

Produced entirely from 100% scrap titanium (Ti-6Al-4V alloy, Grade 5 titanium), quality assessments confirmed a large reduction in oxygen levels from 3.42% to below 0.07%, far exceeding the ASTM standard requirement of 0.2% for Grade 5 titanium.

IperionX's proprietary HAMR technologies offer a range of competitive advantages, including lower operating temperatures, reduced energy consumption, enhanced process efficiency, and accelerated production cycles - all achieved with lower capital investment intensity.

Over the coming months, IperionX will commission and optimize the supporting process equipment to achieve full system production capacity in Virginia, with end-to-end system operations expected in late Q4 2024.

Anastasios (Taso) Arima, CEO of IperionX, commented:

“The IperionX team delivered an important technological and commercial milestone for the global titanium industry.

Over the last two years, we have successfully operated our pilot titanium production facility in Utah, producing high performance titanium products for customers and importantly - delivering first revenues for our company.

Today, we demonstrated that our HAMR technology works at commercial scale. We successfully increased the furnace production capacity by ~60x times and produced high performance titanium that exceeds industry quality standards.

IperionX’s patented technologies underpin long-term competitive advantages over the Kroll titanium production process - with lower energy consumption, lower capex, faster cycle times, higher product yields and the ability to utilize 100% scrap titanium or upgraded titanium minerals as feedstocks.

IperionX plans to expand the capacity of its Titanium Manufacturing Campus by adding modular, low-risk and low-cost HAMR furnaces. IperionX aims to be a leading U.S. titanium producer of +10,000 metric tons per annum by 2030.

Our goal is to re-shore the full titanium supply chain to the United States, at lower costs for our customers, and deliver the most sustainable titanium products on the market.”

About IperionX

IperionX aims to become a leading American titanium metal and critical materials company – using patented metal technologies to produce high performance titanium alloys, from titanium minerals or scrap titanium, at lower energy, cost and carbon emissions.

Our Titan critical minerals project is the largest JORC-compliant mineral resource of titanium, rare earth and zircon minerals sands in the United States.

IperionX’s titanium metal and critical minerals are essential for advanced U.S. industries including consumer electronics, space, aerospace, defense, hydrogen, electric vehicles and additive manufacturing.

Forward Looking Statements
Information included in this release constitutes forward-looking statements. Often, but not always, forward looking statements can generally be identified by the use of forward-looking words such as “may”, “will”, “expect”, “intend”, “plan”, “estimate”, “anticipate”, “continue”, and “guidance”, or other similar words and may include, without limitation, statements regarding plans, strategies and objectives of management, anticipated production or construction commencement dates and expected costs or production outputs.

Forward looking statements inherently involve known and unknown risks, uncertainties and other factors that may cause the Company’s actual results, performance, and achievements to differ materially from any future results, performance, or achievements. Relevant factors may include, but are not limited to, changes in commodity prices, foreign exchange fluctuations and general economic conditions, increased costs and demand for production inputs, the speculative nature of exploration and project development, including the risks of obtaining necessary licenses and permits and diminishing quantities or grades of reserves, the Company’s ability to comply with the relevant contractual terms to access the technologies, commercially scale its closed-loop titanium production processes, or protect its intellectual property rights, political and social risks, changes to the regulatory framework within which the Company operates or may in the future operate, environmental conditions including extreme weather conditions, recruitment and retention of personnel, industrial relations issues and litigation.

Forward looking statements are based on the Company and its management’s good faith assumptions relating to the financial, market, regulatory and other relevant environments that will exist and affect the Company’s business and operations in the future. The Company does not give any assurance that the assumptions on which forward looking statements are based will prove to be correct, or that the Company’s business or operations will not be affected in any material manner by these or other factors not foreseen or foreseeable by the Company or management or beyond the Company’s control.

Although the Company attempts and has attempted to identify factors that would cause actual actions, events or results to differ materially from those disclosed in forward looking statements, there may be other factors that could cause actual results, performance, achievements, or events not to be as anticipated, estimated or intended, and many events are beyond the reasonable control of the Company. Accordingly, readers are cautioned not to place undue reliance on forward looking statements. Forward looking statements in these materials speak only at the date of issue. Subject to any continuing obligations under applicable law or any relevant stock exchange listing rules, in providing this information the Company does not undertake any obligation to publicly update or revise any of the forward-looking statements or to advise of any change in events, conditions or circumstances on which any such statement is based.

Competent Persons Statement
The information in this announcement that relates to Exploration Results and Mineral Resources is extracted from IperionX’s ASX Announcement dated October 6, 2021 (“Original ASX Announcement”) which is available to view at IperionX’s website at www.iperionx.com. IperionX confirms that a) it is not aware of any new information or data that materially affects the information included in the Original ASX Announcement; b) all material assumptions and technical parameters underpinning the Mineral Resource Estimate included in the Original ASX Announcement continue to apply and have not materially changed; and c) the form and context in which the relevant Competent Persons’ findings are presented in this report have not been materially changed from the Original ASX Announcement.

Anastasios (Taso) Arima, Founder and CEO

Toby Symonds, President

Dominic Allen, Chief Commercial Officer

Investors: investorrelations@iperionx.com

Media: media@iperionx.com

+1 980 237 8900

www.iperionx.com

Source: IperionX

FAQ

What is the significance of IperionX's first successful titanium furnace production run?

IperionX's first successful titanium furnace production run marks a 60x increase in titanium production capacity and demonstrates the effectiveness of their HAMR technology at commercial scale, exceeding industry quality standards.

How does IperionX's HAMR technology compare to traditional titanium production methods?

IperionX's HAMR technology offers advantages over traditional methods, including lower operating temperatures, reduced energy consumption, enhanced process efficiency, and faster production cycles, all with lower capital investment.

What are IperionX's (IPX) production goals for titanium by 2030?

IperionX (IPX) aims to become a leading U.S. titanium producer with a capacity of over 10,000 metric tons per annum by 2030, focusing on re-shoring the full titanium supply chain to the United States.

When does IperionX expect to achieve full system operations at its Virginia facility?

IperionX expects to achieve full system operations at its Titanium Manufacturing Campus in Virginia by late Q4 2024, following the commissioning and optimization of supporting process equipment.

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