IFF Unveils OPTIMASH® Enzyme Solutions to Boost Corn Oil Recovery by 15 Percent
IFF has launched OPTIMASH® F200 and OPTIMASH® AX enzyme solutions to maximize corn oil recovery at fuel ethanol plants. New in-plant data shows this combination can deliver up to 15 percent additional corn oil recovery, meeting growing demand in biodiesel, renewable diesel, and animal feed industries. IFF has also developed a proprietary oil mapping calculator to help ethanol producers optimize dosing for maximum recovery.
These solutions enable ethanol producers to sell ethanol into low-carbon intensity (low-CI) markets. The enzyme duo has been found to boost corn oil yield by 15.7 percent, from 0.89 lb/bu to 1.03 lb/bu. It also allows producers to enter low-CI markets by breaking down corn kernel fiber into glucose, resulting in a lower CI score and potentially qualifying for substantial tax credits.
IFF offers comprehensive technical support, including baseline and trial oil mapping, data analyses for custom dosing recommendations, and collaboration to reduce energy consumption through fiber dewatering.
IFF ha lanciato le soluzioni enzimatiche OPTIMASH® F200 e OPTIMASH® AX per massimizzare il recupero dell'olio di mais negli impianti di etanolo carburante. I nuovi dati in impianto dimostrano che questa combinazione può fornire fino al 15 percento di recupero aggiuntivo dell'olio di mais, soddisfacendo la crescente domanda nei settori del biodiesel, del diesel rinnovabile e dell'alimentazione animale. IFF ha anche sviluppato un calcolatore proprietario per la mappatura dell'olio per aiutare i produttori di etanolo a ottimizzare il dosaggio per un recupero massimo.
Queste soluzioni permettono ai produttori di etanolo di vendere etanolo nei mercati a bassa intensità di carbonio (bassa-CI). Il duo enzimatico ha mostrato di aumentare il rendimento dell'olio di mais del 15,7 percento, passando da 0,89 lb/bu a 1,03 lb/bu. Permette anche ai produttori di entrare nei mercati a bassa-CI scomponendo la fibra del grano di mais in glucosio, il che porta a un punteggio CI inferiore e può potenzialmente qualificarsi per sostanziali crediti d'imposta.
IFF offre un supporto tecnico completo, compresa la mappatura dell'olio di base e di prova, analisi dei dati per raccomandazioni personalizzate sul dosaggio e collaborazione per ridurre il consumo energetico attraverso il disidratazione della fibra.
IFF ha lanzado las soluciones enzimáticas OPTIMASH® F200 y OPTIMASH® AX para maximizar la recuperación de aceite de maíz en plantas de etanol combustible. Los nuevos datos en planta muestran que esta combinación puede ofrecer hasta un 15 por ciento de recuperación adicional de aceite de maíz, satisfaciendo la creciente demanda en las industrias de biodiésel, diésel renovable y alimentación animal. IFF también ha desarrollado un calculador de mapeo de aceite propietario para ayudar a los productores de etanol a optimizar el dosaje para una recuperación máxima.
Estas soluciones permiten a los productores de etanol vender etanol en mercados de baja intensidad de carbono (baja-CI). Se ha encontrado que el dúo enzimático aumenta la producción de aceite de maíz en un 15,7 por ciento, pasando de 0,89 lb/bu a 1,03 lb/bu. También permite a los productores ingresar a mercados de baja-CI al descomponer la fibra del grano de maíz en glucosa, lo que resulta en un puntaje CI más bajo y potencialmente califica para créditos fiscales sustanciales.
IFF ofrece soporte técnico integral, incluida la mapeo de aceite base y de prueba, análisis de datos para recomendaciones de dosaje personalizadas y colaboración para reducir el consumo de energía a través del deshidratado de fibra.
IFF는 연료 에탄올 공장에서 옥수수 기름 회수를 극대화하기 위해 OPTIMASH® F200 및 OPTIMASH® AX 효소 솔루션을 출시했습니다. 새로운 공장 내 데이터에 따르면 이 조합은 15% 추가 옥수수 기름 회수를 제공할 수 있으며, 이는 바이오디젤, 재생 가능 디젤 및 동물 사료 산업에서 증가하는 수요를 충족시킵니다. IFF는 또한 에탄올 생산자가 최대 회수를 위해 적정 투여량을 최적화할 수 있도록 돕기 위한 독점 기름 매핑 계산기를 개발했습니다.
이 솔루션은 에탄올 생산자가 저탄소 집약도(저-CI) 시장에 에탄올을 판매할 수 있도록 합니다. 효소 듀오는 옥수수 기름 수율을 15.7% 증가시키며, 0.89 lb/bu에서 1.03 lb/bu로 향상됩니다. 또한, 옥수수 알갱이 섬유를 포도당으로 분해하여 생산자가 저-CI 시장에 진입할 수 있게 하고, 이는 낮은 CI 점수로 이어져 상당한 세액 공제를 받을 수 있는 가능성을 제시합니다.
IFF는 기초 및 시험 기름 매핑, 맞춤형 투여 추천을 위한 데이터 분석, 섬유 탈수 과정을 통한 에너지 소비 감소를 위한 협업을 포함한 포괄적인 기술 지원을 제공합니다.
IFF a lancé des solutions enzymatiques OPTIMASH® F200 et OPTIMASH® AX pour maximiser la récupération d'huile de maïs dans les usines d'éthanol carburant. Les nouvelles données en usine montrent que cette combinaison peut offrir jusqu'à 15 % de récupération supplémentaire d'huile de maïs, répondant à une demande croissante dans les secteurs du biodiesel, du diesel renouvelable et de l'alimentation animale. IFF a également développé un calculateur de cartographie d'huile propriétaire pour aider les producteurs d'éthanol à optimiser les dosages pour une récupération maximale.
Ces solutions permettent aux producteurs d'éthanol de vendre de l'éthanol sur des marchés à faible intensité carbone (low-CI). Le duo enzymatique a montré qu'il augmente le rendement en huile de maïs de 15,7 %, passant de 0,89 lb/bu à 1,03 lb/bu. Il permet également aux producteurs d'entrer sur les marchés low-CI en décomposant la fibre du grain de maïs en glucose, ce qui entraîne un score CI inférieur et pourrait donner droit à des crédits d'impôt substantiels.
IFF propose un support technique complet, comprenant la cartographie de l'huile de base et d'essai, des analyses de données pour des recommandations de dosage personnalisées, et une collaboration pour réduire la consommation d'énergie grâce à l'évacuation de l'eau de la fibre.
IFF hat die Enzymlösungen OPTIMASH® F200 und OPTIMASH® AX eingeführt, um die Rückgewinnung von Maisöl in Ethanol-Kraftstoffanlagen zu maximieren. Neue Daten aus der Anlage zeigen, dass diese Kombination bis zu 15 Prozent zusätzliche Rückgewinnung von Maisöl liefern kann, um die wachsende Nachfrage in den Bereichen Biodiesel, erneuerbarer Diesel und Tierfutter zu decken. IFF hat auch einen eigenen Öl-Mapping-Rechner entwickelt, um Ethanolproduzenten bei der Optimierung der Dosierung für eine maximale Rückgewinnung zu unterstützen.
Diese Lösungen ermöglichen es Ethanolproduzenten, Ethanol auf Markte mit niedriger Kohlenstoffintensität (low-CI) zu verkaufen. Das Enzym-Duo hat sich als wirksam erwiesen, um den Ertrag von Maisöl um 15,7 Prozent zu steigern, von 0,89 lb/bu auf 1,03 lb/bu. Es ermöglicht den Produzenten auch, in Märkte mit niedriger CI einzutreten, indem es die Maiskornfaser in Glukose abbaut, was zu einem niedrigeren CI-Wert führt und potenziell umfangreiche Steuervergünstigungen ermöglicht.
IFF bietet umfassende technische Unterstützung, einschließlich Basis- und Testöl-Mapping, Datenanalysen für individuelle Dosierungsempfehlungen und Zusammenarbeit zur Reduzierung des Energieverbrauchs durch Faserentwässerung.
- New enzyme solutions can increase corn oil recovery by up to 15%
- Proprietary oil mapping calculator developed to optimize dosing
- Enables ethanol producers to enter low-carbon intensity markets
- Corn oil yield boosted by 15.7% from 0.89 lb/bu to 1.03 lb/bu
- Potential for increased revenue through D3 RIN renewable biofuel qualification
- Comprehensive technical support offered to ethanol producers
- None.
Insights
The launch of OPTIMASH® F200 and OPTIMASH® AX enzyme solutions by IFF represents a significant advancement in corn oil recovery for ethanol plants. The potential 15% increase in corn oil yield is substantial, addressing a critical inefficiency in the industry where only 50-60% of theoretical yield is typically recovered.
This innovation has multi-faceted implications:
- Increased revenue streams for ethanol producers through higher corn oil production
- Enhanced opportunities in the growing biodiesel and renewable diesel markets
- Improved sustainability profile by maximizing resource utilization
- Potential entry into low-carbon intensity (low-CI) markets, opening up new revenue channels
The proprietary oil mapping calculator adds value by optimizing enzyme dosing, potentially leading to cost efficiencies. Moreover, the ability to produce lower CI ethanol could qualify producers for D3 RIN credits and state-level incentives like the California Low Carbon Fuel Standard, significantly boosting profitability.
This development aligns with the broader trend towards sustainable and efficient biofuel production, positioning IFF as a key enabler in the industry's evolution.
IFF's introduction of OPTIMASH® enzyme solutions presents a compelling value proposition for the company and its customers in the ethanol industry. The potential 15.7% increase in corn oil yield (from
Key financial implications include:
- Increased market share potential in the
26.6 billion market cap company's biosciences segment - Higher margins for ethanol producers using IFF's solutions, potentially allowing for premium pricing
- New revenue streams from low-CI ethanol markets, including valuable D3 RIN credits and tax incentives
- Potential for long-term customer relationships through ongoing technical support and optimization services
The proprietary oil mapping calculator adds a software component to IFF's offering, potentially creating a sticky ecosystem for customers. This could lead to sustained revenue growth and customer retention for IFF in the highly competitive enzyme solutions market.
New data on OPTIMASH® F200 and OPTIMASH® AX highlights significant oil yield increase and low-carbon market potential
"Every ethanol plant has unique requirements for maximizing value," said Dawn Overby,
Increasing distillers corn oil (DCO) yield is crucial for extracting the highest value from corn. In the
Improving corn oil and low-CI ethanol yields
New in-plant data shows that using OPTIMASH® AX alongside OPTIMASH® F200 directs more oil into thin stillage, increasing the potential for more oil recovery. The combination of both enzyme solutions has been found to boost corn oil yield by 15.7 percent, from 0.89 lb/bu to 1.03 lb/bu.
This enzyme duo also allows ethanol producers to enter low-CI markets by breaking down corn kernel fiber into glucose, which yeast then converts to ethanol. This process results in a lower CI score compared to ethanol from starch, generating increased revenue as a D3 RIN renewable biofuel and potentially qualifying for substantial tax credits. This ethanol is also more valuable for state programs such as the California Low Carbon Fuel Standard.
Optimizing plant efficiencies with technical support
IFF offers comprehensive technical support to ethanol producers from trial stage and beyond. This service includes baseline and trial oil mapping, as well as data analyses to guide custom dosing recommendations for OPTIMASH® F200 and OPTIMASH® AX, increasing oil recovery without affecting downstream processability. IFF experts also collaborate with individual plants to help reduce energy consumption through fiber dewatering enabled by these enzyme solutions.
OPTIMASH® F200 and OPTIMASH® AX are now available across the
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Contact:
Missy Abbott
Global Communications Leader – Grain Processing
+1-314-6014912
missy.abbott@iff.com
SOURCE IFF
FAQ
What are the new enzyme solutions launched by IFF (NYSE:IFF) for corn oil recovery?
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How do the new IFF (NYSE:IFF) enzyme solutions benefit ethanol producers in terms of market access?
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