IFF Unveils OPTIMASH® Enzyme Solutions to Boost Corn Oil Recovery by 15 Percent

Rhea-AI Summary

IFF has launched OPTIMASH® F200 and OPTIMASH® AX enzyme solutions to maximize corn oil recovery at fuel ethanol plants. New in-plant data shows this combination can deliver up to 15 percent additional corn oil recovery, meeting growing demand in biodiesel, renewable diesel, and animal feed industries. IFF has also developed a proprietary oil mapping calculator to help ethanol producers optimize dosing for maximum recovery.

These solutions enable ethanol producers to sell ethanol into low-carbon intensity (low-CI) markets. The enzyme duo has been found to boost corn oil yield by 15.7 percent, from 0.89 lb/bu to 1.03 lb/bu. It also allows producers to enter low-CI markets by breaking down corn kernel fiber into glucose, resulting in a lower CI score and potentially qualifying for substantial tax credits.

IFF offers comprehensive technical support, including baseline and trial oil mapping, data analyses for custom dosing recommendations, and collaboration to reduce energy consumption through fiber dewatering.

Positive

• New enzyme solutions can increase corn oil recovery by up to 15%
• Proprietary oil mapping calculator developed to optimize dosing
• Enables ethanol producers to enter low-carbon intensity markets
• Corn oil yield boosted by 15.7% from 0.89 lb/bu to 1.03 lb/bu
• Potential for increased revenue through D3 RIN renewable biofuel qualification
• Comprehensive technical support offered to ethanol producers

Negative

• None.

New data on OPTIMASH^® F200 and OPTIMASH^® AX highlights significant oil yield increase and low-carbon market potential

NEW YORK, Oct. 21, 2024 /PRNewswire/ -- IFF (NYSE:IFF), an industry leader in food, beverage, health, biosciences, and scent, today announced the launch of its OPTIMASH^® F200 and OPTIMASH^® AX enzyme solutions in combination to maximize corn oil recovery at fuel ethanol plants. New IFF in-plant data shows that this combination can deliver up to 15 percent additional corn oil recovery, helping to meet the growing demand in the biodiesel, renewable diesel, and animal feed industries. Additionally, IFF has developed a proprietary oil mapping calculator to help ethanol producers optimize dosing for maximum recovery.  These solutions also enable ethanol producers to sell ethanol into low-carbon intensity (low-CI) markets.

"Every ethanol plant has unique requirements for maximizing value," said Dawn Overby, North America marketing director, Grain Processing, IFF. "By working side-by-side with ethanol producers to offer an optimized combination of OPTIMASH^® F200 and OPTIMASH^® AX, it can make all the difference to their bottom line. Our expert team is on-hand every step of the way to help them get the most out of their plants — both from a corn oil recovery and low-CI ethanol point of view."

Increasing distillers corn oil (DCO) yield is crucial for extracting the highest value from corn. In the U.S., the average recovery rate is only 50-60 percent of the theoretical yield due to the extremely complex interactions between starch, fiber and protein in corn cell walls, preventing oil release. Without disrupting these interactions, a significant fraction of oil remains unrecovered and lost to the wet cake.

Improving corn oil and low-CI ethanol yields

New in-plant data shows that using OPTIMASH^® AX alongside OPTIMASH^® F200 directs more oil into thin stillage, increasing the potential for more oil recovery. The combination of both enzyme solutions has been found to boost corn oil yield by 15.7 percent, from 0.89 lb/bu to 1.03 lb/bu.

This enzyme duo also allows ethanol producers to enter low-CI markets by breaking down corn kernel fiber into glucose, which yeast then converts to ethanol. This process results in a lower CI score compared to ethanol from starch, generating increased revenue as a D3 RIN renewable biofuel and potentially qualifying for substantial tax credits. This ethanol is also more valuable for state programs such as the California Low Carbon Fuel Standard.

Optimizing plant efficiencies with technical support

IFF offers comprehensive technical support to ethanol producers from trial stage and beyond. This service includes baseline and trial oil mapping, as well as data analyses to guide custom dosing recommendations for OPTIMASH^® F200 and OPTIMASH^® AX, increasing oil recovery without affecting downstream processability. IFF experts also collaborate with individual plants to help reduce energy consumption through fiber dewatering enabled by these enzyme solutions.

OPTIMASH^® F200 and OPTIMASH^® AX are now available across the U.S. For more information, visit here.

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Welcome to IFF
At IFF (NYSE: IFF), an industry leader in food, beverage, health, biosciences and scent, science and creativity meet to create essential solutions for a better world – from global icons to unexpected innovations and experiences. With the beauty of art and the precision of science, we are an international collective of thinkers who partners with customers to bring scents, tastes, experiences, ingredients and solutions for products the world craves. Together, we will do more good for people and planet. Learn more at iff.com, X (Twitter) , Facebook, Instagram, and LinkedIn.

©2024 International Flavors & Fragrances Inc. (IFF). IFF, the IFF Logo, and all trademarks and service marks denoted with ™, ^SM or ^® are owned by IFF or affiliates of IFF unless otherwise noted. All Rights Reserved. 

Contact:
Missy Abbott
Global Communications Leader – Grain Processing 
+1-314-6014912
missy.abbott@iff.com 

SOURCE IFF

FAQ

What are the new enzyme solutions launched by IFF (NYSE:IFF) for corn oil recovery?

IFF has launched OPTIMASH® F200 and OPTIMASH® AX enzyme solutions to maximize corn oil recovery at fuel ethanol plants.

How much can the new IFF (NYSE:IFF) enzyme solutions increase corn oil recovery?

The combination of OPTIMASH® F200 and OPTIMASH® AX can deliver up to 15 percent additional corn oil recovery, according to new IFF in-plant data.

What tool has IFF (NYSE:IFF) developed to help ethanol producers optimize dosing?

IFF has developed a proprietary oil mapping calculator to help ethanol producers optimize dosing for maximum corn oil recovery.

How do the new IFF (NYSE:IFF) enzyme solutions benefit ethanol producers in terms of market access?

The enzyme solutions enable ethanol producers to sell ethanol into low-carbon intensity (low-CI) markets, potentially qualifying for substantial tax credits and increased revenue as a D3 RIN renewable biofuel.

What specific increase in corn oil yield has been observed with the new IFF (NYSE:IFF) enzyme solutions?

The combination of OPTIMASH® F200 and OPTIMASH® AX has been found to boost corn oil yield by 15.7 percent, from 0.89 lb/bu to 1.03 lb/bu.