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Dragonfly Energy Launches Battle Born® DualFlow Power Pack to Cut Fuel Costs and Extend Battery Life for Long Haul Trucks

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Dragonfly Energy (Nasdaq: DFLI) has launched the Battle Born® DualFlow Power Pack, a lithium power solution for long-haul trucking unveiled at TMC's 2025 Annual Meeting. This innovative system eliminates idle time and reduces starter battery strain by providing dedicated power for hotel loads in trucks.

The DualFlow Power Pack features LiFePO₄ battery technology and installs under the bunk in under an hour without modifications. It recharges while driving using Wakespeed® Charge Control Technology. Key benefits include:

  • Eliminates idling during mandatory rest periods, saving approximately 4 gallons of fuel daily
  • Extends starter battery life by reducing deep discharges
  • Universal compatibility with most sleeper cab models
  • 10-year warranty coverage

The system is particularly suited for fleets without auxiliary air conditioners and offers a return on investment in under a year. Major fleets have already begun implementing the DualFlow Power Pack in their operations.

Dragonfly Energy (Nasdaq: DFLI) ha lanciato il Battle Born® DualFlow Power Pack, una soluzione di alimentazione al litio per il trasporto a lungo raggio presentata durante l'Annual Meeting 2025 del TMC. Questo sistema innovativo elimina i tempi di inattività e riduce lo stress sulla batteria di avviamento fornendo energia dedicata per i carichi di hotel nei camion.

Il DualFlow Power Pack utilizza la tecnologia della batteria LiFePO₄ e si installa sotto il lettino in meno di un'ora senza modifiche. Si ricarica mentre si guida grazie alla tecnologia Wakespeed® Charge Control. I principali vantaggi includono:

  • Elimina l'inattività durante i periodi di riposo obbligatori, risparmiando circa 4 galloni di carburante al giorno
  • Estende la vita della batteria di avviamento riducendo le scariche profonde
  • Compatibilità universale con la maggior parte dei modelli di cabina con letto
  • Copertura di garanzia di 10 anni

Il sistema è particolarmente adatto per le flotte senza condizionatori d'aria ausiliari e offre un ritorno sull'investimento in meno di un anno. Grandi flotte hanno già iniziato a implementare il DualFlow Power Pack nelle loro operazioni.

Dragonfly Energy (Nasdaq: DFLI) ha lanzado el Battle Born® DualFlow Power Pack, una solución de energía de litio para el transporte de larga distancia presentada en la Reunión Anual 2025 del TMC. Este sistema innovador elimina el tiempo de inactividad y reduce la tensión en la batería de arranque al proporcionar energía dedicada para las cargas de hotel en los camiones.

El DualFlow Power Pack cuenta con tecnología de batería LiFePO₄ y se instala debajo de la litera en menos de una hora sin modificaciones. Se recarga mientras se conduce utilizando la tecnología Wakespeed® Charge Control. Los principales beneficios incluyen:

  • Elimina el tiempo de inactividad durante los períodos de descanso obligatorios, ahorrando aproximadamente 4 galones de combustible al día
  • Extiende la vida útil de la batería de arranque al reducir las descargas profundas
  • Compatibilidad universal con la mayoría de los modelos de cabina con literas
  • Cobertura de garantía de 10 años

El sistema es particularmente adecuado para flotas sin aires acondicionados auxiliares y ofrece un retorno de inversión en menos de un año. Flotas importantes ya han comenzado a implementar el DualFlow Power Pack en sus operaciones.

드래곤플라이 에너지 (Nasdaq: DFLI)배틀 본® 듀얼플로우 파워 팩을 출시했습니다. 이는 TMC의 2025년 연례 회의에서 발표된 장거리 트럭 운송을 위한 리튬 전원 솔루션입니다. 이 혁신적인 시스템은 대기 시간을 없애고 트럭의 호텔 부하에 전력을 전용하여 스타터 배터리의 부담을 줄입니다.

듀얼플로우 파워 팩은 LiFePO₄ 배터리 기술을 사용하며, 수정 없이 한 시간 이내에 침대 아래에 설치할 수 있습니다. 주행 중 Wakespeed® 충전 제어 기술을 사용하여 재충전됩니다. 주요 장점은 다음과 같습니다:

  • 의무적인 휴식 시간 동안의 공회전을 없애 하루 약 4갤런의 연료를 절약합니다
  • 깊은 방전을 줄여 스타터 배터리 수명을 연장합니다
  • 대부분의 침대가 있는 캐빈 모델과의 범용 호환성
  • 10년 보증 범위

이 시스템은 보조 에어컨이 없는 플릿에 특히 적합하며, 1년 이내에 투자 수익을 제공합니다. 주요 플릿은 이미 운영에 듀얼플로우 파워 팩을 구현하기 시작했습니다.

Dragonfly Energy (Nasdaq: DFLI) a lancé le Battle Born® DualFlow Power Pack, une solution d'énergie lithium pour le transport longue distance présentée lors de la Réunion Annuelle 2025 du TMC. Ce système innovant élimine les temps d'inactivité et réduit la contrainte sur la batterie de démarrage en fournissant une énergie dédiée pour les charges d'hôtel dans les camions.

Le DualFlow Power Pack utilise la technologie de batterie LiFePO₄ et s'installe sous le lit en moins d'une heure sans modifications. Il se recharge en conduisant grâce à la technologie Wakespeed® Charge Control. Les principaux avantages incluent:

  • Élimine le ralenti pendant les périodes de repos obligatoires, économisant environ 4 gallons de carburant par jour
  • Prolonge la durée de vie de la batterie de démarrage en réduisant les décharges profondes
  • Compatibilité universelle avec la plupart des modèles de cabines à coucher
  • Couverture de garantie de 10 ans

Le système est particulièrement adapté aux flottes sans climatiseurs auxiliaires et offre un retour sur investissement en moins d'un an. De grandes flottes ont déjà commencé à mettre en œuvre le DualFlow Power Pack dans leurs opérations.

Dragonfly Energy (Nasdaq: DFLI) hat das Battle Born® DualFlow Power Pack vorgestellt, eine Lithium-Stromlösung für den Langstreckentransport, die auf der Jahrestagung 2025 des TMC präsentiert wurde. Dieses innovative System eliminiert Leerlaufzeiten und reduziert die Belastung der Starterbatterie, indem es dedizierte Energie für Hotellasten in Lkw bereitstellt.

Das DualFlow Power Pack verwendet LiFePO₄-Batterietechnologie und kann in weniger als einer Stunde ohne Änderungen unter dem Bett installiert werden. Es wird während der Fahrt mit der Wakespeed® Charge Control-Technologie aufgeladen. Die wichtigsten Vorteile sind:

  • Eliminiert das Leerlaufen während der vorgeschriebenen Ruhezeiten, was täglich etwa 4 Gallonen Kraftstoff spart
  • Verlängert die Lebensdauer der Starterbatterie, indem tiefe Entladungen reduziert werden
  • Universelle Kompatibilität mit den meisten Schlafkabinenmodellen
  • 10 Jahre Garantie

Das System eignet sich besonders für Flotten ohne zusätzliche Klimaanlagen und bietet eine Amortisation innerhalb eines Jahres. Große Flotten haben bereits begonnen, das DualFlow Power Pack in ihren Betrieben zu implementieren.

Positive
  • Saves approximately 4 gallons of fuel per day through idle elimination
  • Quick ROI of less than one year
  • Major fleets already adopting the system
  • 10-year warranty provides long-term value assurance
  • Rapid installation time under 1 hour reduces implementation costs
Negative
  • Not compatible with trucks using auxiliary air conditioners
  • to sleeper cab applications only

Insights

Dragonfly Energy's new Battle Born® DualFlow Power Pack represents a strategic product expansion that addresses critical operational pain points in the long-haul trucking industry. The product targets dual cost centers that significantly impact fleet profitability: fuel consumption during idling and starter battery replacement costs.

The company's claim of saving four gallons of fuel daily translates to substantial operational savings for fleet operators. With diesel prices averaging around $4.00/gallon, this represents approximately $16 in daily savings per truck or roughly $5,840 annually (based on 365 operating days). This creates a compelling economic case with the company suggesting an ROI timeline under one year, indicating a product price point likely below $5,000.

The product's integration into Dragonfly's trucking-focused portfolio alongside the All-Electric APU and Liftgate Power System demonstrates the company's strategic commitment to the commercial transportation sector. The claim that "major fleets have already begun integrating" the product suggests early market validation, though without disclosed order volumes or specific customer names, the immediate revenue impact remains difficult to quantify.

From a manufacturing standpoint, this product leverages Dragonfly's core LiFePO₄ battery technology competencies without requiring significant new production capabilities. The 10-year warranty offering signals confidence in product reliability while creating a potential long-term revenue stream through replacement components and service.

The DualFlow Power Pack demonstrates Dragonfly Energy's strategic approach to electrification that prioritizes practical, incremental solutions over complete powertrain overhauls. By describing the system as "a form of hybrid electrification," the company positions itself in the pragmatic middle ground of the transportation energy transition.

From a technical perspective, the integration of Wakespeed® Charge Control Technology represents a sophisticated energy management approach that capitalizes on existing vehicle systems. This technology intelligently harvests energy during regular operation rather than requiring dedicated charging infrastructure or additional fuel consumption, distinguishing it from more basic battery solutions.

The product's design reflects deep understanding of real-world implementation challenges. The sub-bunk installation location protects the system from environmental exposure while the orientation flexibility accommodates various truck configurations. The emphasis on zero-modification installation eliminates potential warranty concerns for truck manufacturers while reducing adoption barriers.

The use of LiFePO₄ chemistry is particularly suitable for this application due to its thermal stability and extended cycle life compared to conventional lithium-ion batteries. This chemistry choice directly addresses the safety concerns critical in transportation applications while supporting the 10-year warranty commitment.

The system's focus on powering hotel loads (in-cab amenities) rather than propulsion represents a targeted approach to electrification that delivers immediate benefits while avoiding the complexity and regulatory hurdles of powertrain modifications.

  • Dragonfly Energy launches the Battle Born® DualFlow Power Pack, a lithium power solution that eliminates idling, cuts fuel costs, and extends starter battery life for heavy-duty trucking.
  • With a low price point and fast return on investment, it offers fleets and owner-operators a cost-effective way to boost efficiency and long-term savings.
  • Designed for seamless integration, it installs under the bunk in under an hour with no modifications required.

Battle Born DualFlow Power Pack - Official Product PR Photo

Dragonfly Energy's Battle Born® DualFlow Power Pack – a compact, all-in-one LiFePO₄ power solution for long-haul trucking.

RENO, Nev. and NASHVILLE, Tenn., March 10, 2025 (GLOBE NEWSWIRE) -- Today, during TMC’s 2025 Annual Meeting & Transportation Technology Exhibition, Dragonfly Energy Holdings Corp. (Nasdaq: DFLI) ("Dragonfly Energy" or the "Company"), an industry leader in energy storage and battery technology, unveiled the new Battle Born® DualFlow Power Pack. This innovative lithium power system is designed to eliminate idle time and alleviate strain on starter batteries by providing dedicated power for hotel loads in long haul trucks. Engineered for universal compatibility, the DualFlow Power Pack installs inside the sleeper cab under the bunk without any modifications to existing systems.

The DualFlow Power Pack powers auxiliary loads while the truck is parked by removing cycles from the starter batteries and extending the lifespan while reducing unnecessary engine starts. Once the truck is back in motion, it recharges using Wakespeed® Charge Control Technology, making use of available energy without additional fuel consumption. Designed for Heavy-Duty Trucking fleets and owner-operators with sleeper cabs, it is particularly well-suited for fleets that do not use auxiliary air conditioners. With a low price point and an ROI well under a year, the Company believes fleets can quickly recover their investment and witness significant real-world savings in fuel costs, battery replacements, and maintenance.

"As the long-haul segment looks for practical ways to incorporate electric power, we see the DualFlow Power Pack as a form of hybrid electrification that delivers real savings and efficiency that just makes good business sense," said Wade Seaburg, chief commercial officer for Dragonfly Energy. "Built for the hardworking men and women who keep America moving, we believe it provides a reliable and affordable way to keep trucks powered and running efficiently. Fleets need practical, cost-effective solutions today, not just future promises. We believe this system helps them cut fuel costs, extend battery life, and reduce emissions without overhauling their existing infrastructure—making life on the road easier while driving real sustainability."


Battle Born DualFlow Power Pack - InstalledThe Battle Born® DualFlow Power Pack seamlessly installed under the bunk in a long-haul truck sleeper cab.

The direct benefits of the Battle Born DualFlow Power Pack include:

  • Eliminates Idling – Provides reliable power throughout the mandatory 10-hour rest period, eliminating the need for idling during rest periods and saving an average of four gallons of fuel per day.
  • Extends Battery Life – Protects starter batteries by minimizing deep discharges and idle strain, reducing the risk of premature failures and costly replacements.
  • Easy Installation – Installs in under an hour with no physical modifications required, making it a quick and hassle-free upgrade for any fleet or owner-operator.
  • Versatile Design – Engineered to be universally compatible with most sleeper cab models, the system can be mounted in any orientation—typically under the bunk inside the cab—to reduce vibration and shield it from road debris and wear.
  • Safe and Reliable – Built with LiFePO4 battery chemistry and an advanced Battery Management System (BMS) for industry-leading safety, performance, and dependability.
  • Built to Last – Engineered for the demands of long-haul trucking and backed by a 10-year warranty, ensuring lasting durability and reliability on the road.

The Battle Born® DualFlow Power Pack expands Dragonfly Energy’s portfolio of cost-saving, sustainable power solutions for the medium- and heavy-duty trucking industry, joining the Battle Born® All-Electric APU and the Battle Born® Liftgate Power System. The solution is available for purchase today and major fleets have already begun integrating the DualFlow Power Pack into their operations, recognizing its value in reducing costs and improving efficiency. For more information or to place an order, visit Battle Born online.

For more information about Dragonfly Energy and its innovative energy solutions, please visit DragonflyEnergy.com.

About Dragonfly Energy
Dragonfly Energy Holdings Corp. (Nasdaq: DFLI) is a comprehensive lithium battery technology company, specializing in cell manufacturing, battery pack assembly, and full system integration. Through its renowned Battle Born Batteries® brand, Dragonfly Energy has established itself as a frontrunner in the lithium battery industry, with hundreds of thousands of reliable battery packs deployed in the field through top-tier OEMs and a diverse retail customer base. At the forefront of domestic lithium battery cell production, Dragonfly Energy's patented dry electrode manufacturing process can deliver chemistry-agnostic power solutions for a broad spectrum of applications, including energy storage systems, electric vehicles, and consumer electronics. The Company's overarching mission is the future deployment of its proprietary, nonflammable, all-solid-state battery cells.

To learn more about Dragonfly Energy and its commitment to clean energy advancements, visit www.investors.dragonflyenergy.com.

Forward-Looking Statements
This press release contains forward-looking statements within the meaning of the United States Private Securities Litigation Reform Act of 1995. Forward-looking statements include all statements that are not historical statements of fact and statements regarding the Company's intent, belief, or expectations, including, but not limited to, statements regarding Battle Born Batteries with Dragonfly IntelLigence, the Company's future results of operations and financial position, planned products and services, business strategy and plans, market size and growth opportunities, competitive position and technological and market trends. Some of these forward-looking statements can be identified by the use of forward-looking words, including "may," "should," "expect," "intend," "will," "estimate," "anticipate," "believe," "predict," "plan," "targets," "projects," "could," "would," "continue," "forecast" or the negatives of these terms or variations of them or similar expressions.

These forward-looking statements are subject to risks, uncertainties, and other factors (some of which are beyond the Company's control) which could cause actual results to differ materially from those expressed or implied by such forward-looking statements. Such factors include those set forth in the sections entitled "Risk Factors" and "Cautionary Note Regarding Forward-Looking Statements" in the Company's Annual Report on Form 10-K for the year ended December 31, 2023, and in the Company's subsequent filings with the SEC available at www.sec.gov. If any of these risks materialize or any of the Company's assumptions prove incorrect, actual results could differ materially from the results implied by these forward-looking statements. There may be additional risks that the Company presently does not know or that it currently believes are immaterial that could also cause actual results to differ from those contained in the forward-looking statements. All forward-looking statements contained in this press release speak only as of the date they were made. Except to the extent required by law, the Company undertakes no obligation to update such statements to reflect events that occur or circumstances that exist after the date on which they were made.

Investor Relations
Eric Prouty
Szymon Serowiecki
AdvisIRy Partners
DragonflyIR@advisiry.com

Media Relations
Margaret Skillicorn
RAD Strategies Inc.
dragonfly@radstrategiesinc.com

Source: Dragonfly Energy Holdings Corp.

Photos accompanying this announcement are available at:
https://www.globenewswire.com/NewsRoom/AttachmentNg/7df89b50-fb5f-41c4-b61c-490d34f8fb71

https://www.globenewswire.com/NewsRoom/AttachmentNg/74405034-f8a8-4a13-8506-b497f67c5521


FAQ

How much fuel can truckers save with DFLI's DualFlow Power Pack?

The DualFlow Power Pack saves an average of 4 gallons of fuel per day by eliminating idling during mandatory 10-hour rest periods.

What is the installation time for DFLI's Battle Born DualFlow Power Pack?

The system installs in under one hour with no physical modifications required to the truck.

How long is the warranty for DFLI's DualFlow Power Pack?

The Battle Born DualFlow Power Pack comes with a 10-year warranty.

What type of battery technology does DFLI's DualFlow Power Pack use?

The DualFlow Power Pack uses LiFePO₄ (Lithium Iron Phosphate) battery chemistry with an advanced Battery Management System.

What is the ROI timeline for DFLI's DualFlow Power Pack?

The system offers a return on investment in under one year through fuel savings, reduced battery replacements, and maintenance costs.
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