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Molten Industries Leads Strategic Partnership With U. S. Steel and CPFD Software to Pioneer Carbon-Neutral Steel Production

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Molten Industries is leading a strategic partnership with U. S. Steel (NYSE: X) and CPFD Software to develop carbon-neutral steel production. The project, funded by a $5.4M grant from the U.S. Department of Energy, aims to integrate methane-pyrolysis-driven hydrogen production with a pilot direct reduced iron (DRI) shaft furnace. Molten's technology uses renewable electricity to break down methane into hydrogen gas and solid graphite, offering a 75% reduction in energy intensity compared to water electrolysis.

The collaboration leverages U. S. Steel's expertise and iron ore resources, with potential to eliminate up to 60 million tons of CO2 from U.S. crude steel production. This project aligns with U. S. Steel's 2050 net zero emissions goal and represents a significant step towards sustainable steel production, creating jobs and enhancing U.S. industrial competitiveness.

Molten Industries sta guidando una partnership strategica con U. S. Steel (NYSE: X) e CPFD Software per sviluppare una produzione di acciaio carbon-neutral. Il progetto, finanziato da un contributo di 5,4 milioni di dollari dal Dipartimento dell'Energia degli Stati Uniti, mira a integrare la produzione di idrogeno tramite pirolisi del metano con un forno a forno diretto per la riduzione del minerale di ferro (DRI). La tecnologia di Molten utilizza elettricità rinnovabile per scomporre il metano in gas idrogeno e grafite solida, offrendo una riduzione del 75% nell'intensità energetica rispetto all'elettrolisi dell'acqua.

La collaborazione sfrutta l'expertise di U. S. Steel e le risorse minerarie di ferro, con il potenziale di eliminare fino a 60 milioni di tonnellate di CO2 dalla produzione di acciaio grezzo negli Stati Uniti. Questo progetto è allineato con l'obiettivo di U. S. Steel di raggiungere emissioni nette zero entro il 2050 e rappresenta un passo significativo verso una produzione di acciaio sostenibile, creando posti di lavoro e migliorando la competitività industriale degli Stati Uniti.

Molten Industries está liderando una asociación estratégica con U. S. Steel (NYSE: X) y CPFD Software para desarrollar una producción de acero neutral en carbono. El proyecto, financiado por una subvención de 5,4 millones de dólares del Departamento de Energía de EE. UU., busca integrar la producción de hidrógeno a través de la pirolisis de metano con un horno de reducción directa de mineral de hierro (DRI). La tecnología de Molten utiliza electricidad renovable para descomponer el metano en gas hidrógeno y grafito sólido, ofreciendo una reducción del 75% en la intensidad energética en comparación con la electrólisis del agua.

La colaboración aprovecha la experiencia de U. S. Steel y los recursos de mineral de hierro, con el potencial de eliminar hasta 60 millones de toneladas de CO2 de la producción de acero bruto en EE. UU. Este proyecto está alineado con el objetivo de emisiones netas cero de U. S. Steel para 2050 y representa un paso significativo hacia una producción de acero sostenible, creando empleos y mejorando la competitividad industrial de EE. UU.

Molten Industries는 U. S. Steel (NYSE: X) 및 CPFD Software와 함께 탄소 중립 철강 생산을 개발하기 위한 전략적 파트너십을 주도하고 있습니다. 이 프로젝트는 미국 에너지부의 540만 달러 자금 지원을 받아 메탄 열분해 기반의 수소 생산을 파일럿 직접 환원 철광석(DRI) 샤프트로 통합하는 것을 목표로 하고 있습니다. Molten의 기술은 재생 전기를 사용하여 메탄을 수소 가스와 고체 흑연으로 분해하며, 이는 물 전기분해에 비해 75%의 에너지 집약도 감소를 제공합니다.

이 협력은 U. S. Steel의 전문성과 철광석 자원을 활용하여 미국 원자재철 생산에서 최대 6천만 톤의 CO2를 제거할 수 있는 잠재력을 가지고 있습니다. 이 프로젝트는 U. S. Steel의 2050년 탄소중립 목표와 일치하며, 지속 가능한 철강 생산을 향한 중요한 진전을 의미하며, 일자리를 창출하고 미국 산업 경쟁력을 강화합니다.

Molten Industries dirige un partenariat stratégique avec U. S. Steel (NYSE: X) et CPFD Software pour développer une production d'acier neutre en carbone. Le projet, financé par une subvention de 5,4 millions de dollars du Département de l'énergie des États-Unis, vise à intégrer la production d'hydrogène par pyrolise du méthane avec un four de réduction directe du minerai de fer (DRI) pilote. La technologie de Molten utilise de l'électricité renouvelable pour décomposer le méthane en gaz hydrogène et en graphite solide, offrant une réduction de 75 % de l'intensité énergétique par rapport à l'électrolyse de l'eau.

Cette collaboration tire parti de l'expertise de U. S. Steel et des ressources en minerai de fer, avec un potentiel d'élimination de jusqu'à 60 millions de tonnes de CO2 de la production d'acier brut aux États-Unis. Ce projet s'inscrit dans l'objectif de zéro émission nette de U. S. Steel d'ici 2050 et représente une étape significative vers une production d'acier durable, créant des emplois et renforçant la compétitivité industrielle des États-Unis.

Molten Industries führt eine strategische Partnerschaft mit U. S. Steel (NYSE: X) und CPFD Software, um eine kohlenstoffneutrale Stahlproduktion zu entwickeln. Das Projekt wird durch einen Zuschuss in Höhe von 5,4 Millionen Dollar vom US-Energieministerium finanziert und zielt darauf ab, die Wasserstoffproduktion durch Methanpyrolyse mit einem Pilot-Direktreduktionsofen (DRI) zu integrieren. Die Technologie von Molten nutzt erneuerbare Elektrizität, um Methan in Wasserstoffgas und festen Graphit zu zerlegen, was eine 75%ige Reduzierung der Energieintensität im Vergleich zur Wasserelektrolyse bietet.

Die Zusammenarbeit nutzt die Expertise von U. S. Steel und die Eisenerzressourcen, mit dem Potenzial, bis zu 60 Millionen Tonnen CO2 aus der US-Rohstahlproduktion zu beseitigen. Dieses Projekt steht im Einklang mit dem Ziel von U. S. Steel, bis 2050 netto null Emissionen zu erreichen, und stellt einen bedeutenden Schritt in Richtung nachhaltiger Stahlproduktion dar, schafft Arbeitsplätze und stärkt die industrielle Wettbewerbsfähigkeit der USA.

Positive
  • $5.4M grant from the Department of Energy for carbon-neutral steel production project
  • Potential to eliminate up to 60 million tons of CO2 from U.S. crude steel production
  • 75% reduction in energy intensity compared to water electrolysis for hydrogen production
  • Strategic partnership with U. S. Steel (NYSE: X) and CPFD Software
  • Aligns with U. S. Steel's 2050 net zero emissions goal
Negative
  • None.

Insights

The $5.4M grant from the Department of Energy is a substantial windfall for Molten Industries. This grant significantly reduces financial risk, allowing Molten to allocate more resources toward technological development and operational expansion. The collaboration with U.S. Steel and CPFD Software also points to strong industry confidence in Molten's approach. From an investor's standpoint, the potential to eliminate up to 60 million tons of CO2 emissions in the U.S. steel production sector is a significant value proposition. Furthermore, Molten's recent $25M Series A fundraise highlights strong venture capital interest, which could lead to further financial backing and strategic partnerships. Overall, this initiative is likely to bolster investor confidence in Molten Industries, potentially driving up stock prices in the short to medium term.

Molten Industries' use of methane-pyrolysis-driven hydrogen production is an innovative technological advancement. By leveraging renewable electricity to break down methane into hydrogen gas and solid graphite, Molten offers a 75% reduction in energy intensity compared to water electrolysis. This method not only enhances energy efficiency but also provides a cost-effective solution for hydrogen production, making it highly competitive. The integration with U.S. Steel's operations will likely serve as a important proving ground, showcasing how this technology can be applied at scale. Given the increasing global emphasis on sustainable practices, this technological breakthrough positions Molten as a frontrunner in the decarbonization of heavy industries. Investors should note the long-term potential of this technology to disrupt the steel manufacturing process, providing a competitive edge to early adopters.

The strategic partnership between Molten Industries, U.S. Steel and CPFD Software is a strong signal to the market about the direction of future industrial practices. The $5.4M DOE grant underscores the U.S. government's commitment to supporting sustainable technologies. This collaboration is not just about technological advancement; it's also about market positioning. As environmental regulations become more stringent and consumer demand for green products increases, companies engaged in decarbonization efforts are likely to gain market share. U.S. Steel's involvement lends significant credibility and market validation to Molten's technology. For retail investors, this partnership could indicate a strong growth trajectory for Molten Industries as it aligns with broader market trends toward sustainability and industrial efficiency. The focus on creating good-paying jobs also aligns with political and social narratives, which could further boost public and investor support.

$5.4M Grant from the Department of Energy Fuels Innovative Project with a Focus on Industrial Efficiency and Decarbonization

OAKLAND, Calif.--(BUSINESS WIRE)-- Molten Industries (“Molten”) will spearhead a collaborative effort with United States Steel Corporation (“U. S. Steel” ) (NYSE: X) and CPFD Software (“CPFD”) to design, build, and test a pilot-scale system aimed at eliminating carbon emissions from iron reduction under a U.S. Department of Energy (“DOE”) grant.

The $5.4M grant, awarded and funded through the DOE’s Industrial Efficiency and Decarbonization Office and Hydrogen and Fuel Cell Technologies Office, will catalyze the groundbreaking project focused on carbon-neutral steel production while creating good-paying jobs and building a stronger, more competitive U.S. industrial sector. The project's main objective is to demonstrate the integration of methane-pyrolysis-driven hydrogen production with a pilot direct reduced iron (DRI) shaft furnace at Molten's facility. Anticipated outcomes include significant energy, carbon intensity, and cost reductions—a pivotal stride toward sustainable steel production.

The innovative approach harnesses hydrogen derived from methane pyrolysis as a reducing agent. Molten’s technology uses renewable electricity to break down methane from natural gas or waste sources into hydrogen gas and solid graphite, offering a 75% reduction in energy intensity compared to water electrolysis, an alternative for zero-carbon hydrogen. This grant was awarded shortly after Molten announced its $25M Series A fundraise, which will only further propel the development of its technology.

The project leverages U. S. Steel’s expertise as a vertically integrated steel producer. U. S. Steel will contribute its Minnesota iron ore for the project and potentially showcase clean steel production in an electric arc furnace using the DRI made with clean hydrogen. The technology has the potential to eliminate up to 60 million tons of CO2 from the 84 million tons of greenhouse gas emissions in U.S. crude steel production.

Molten Industries CEO, Kevin Bush, expressed enthusiasm for the project, stating, "This collaboration with U. S. Steel and CPFD Software is an exciting first step in Molten’s mission to decarbonize the world’s heavy industries. Our process delivers hydrogen at high temperatures required for ironmaking and steelmaking, saving energy and cost for steel manufacturers. We are confident that our joint efforts will pave the way for a future where carbon-neutral steel production is not just a possibility but a reality."

“Achieving U. S. Steel’s 2050 net zero emissions goal requires the development and commercialization of various technologies, some of which have yet to be available on a broad scale,” said Christian Gianni, U. S. Steel Senior Vice President and Chief Technology Officer. “This collaboration, thanks to the DOE grant, is an investment in the future of sustainable American steel.”

“It is exciting to see Barracuda Virtual Reactor used to accelerate the scale-up and commercialization of Molten’s unique technology in partnership with U. S. Steel,” said Peter Blaser, CPFD’s Vice President of Operations. “This project is indicative of a broad energy transition underway spanning multiple industrial sectors, and we are pleased to see our technology and expertise contribute toward the decarbonization of American steel production.”

To learn more about Molten’s technology, visit its website. For more information about the DOE's funding selections under the Industrial Efficiency and Decarbonization funding opportunity, click here.

About Molten Industries:

Molten Industries develops methane pyrolysis technology to decarbonize the world’s heavy industries. Molten’s simple process cracks methane at blazing hot temperatures into hydrogen and graphite using renewable electricity. We create no carbon dioxide, instead producing hydrogen gas and graphite that can be used in batteries. Our methane is responsibly procured from certified low-emissions sources and waste streams such as dairy farms, waste-water treatment plants, and landfills. This leads to hydrogen and carbon that are carbon-neutral or carbon-negative. Hydrogen’s versatility and potential to decarbonize heavy industries makes it essential to reaching net zero. Molten’s technology unlocks this potential. Learn more at www.moltenindustries.com.

About U. S. Steel:

Founded in 1901, United States Steel is a leading steel producer. With an unwavering focus on safety, the Company’s customer-centric Best for All® strategy is advancing a more secure, sustainable future for U. S. Steel and its stakeholders. With a renewed emphasis on innovation, U. S. Steel serves the automotive, construction, appliance, energy, containers, and packaging industries with high value-added steel products such as U. S. Steel’s proprietary XG3® advanced high-strength steel. The Company also maintains competitively advantaged iron ore production and has an annual raw steelmaking capability of 22.4 million net tons. U. S. Steel is headquartered in Pittsburgh, Pennsylvania, with world-class operations across the United States and in Central Europe. For more information, please visit www.ussteel.com.

About CPFD Software:

CPFD Software is advancing multiphase simulation and technology. CPFD’s flagship product, Barracuda Virtual Reactor®, is a physics-based engineering software package that simulates the three-dimensional, transient, fluid-particle hydrodynamics, heat balance, and chemical reactions in industrial fluidized bed reactors and other fluid-particle systems.

Virtual Reactor™ enables researchers and engineers working with diverse sustainability, renewables, and decarbonization technologies to explore a broad range of ideas, reduce physical testing costs, and minimize development risk, all while accelerating commercialization, scale-up, and overall time to market. The simulation results provide an objective basis for effectively communicating technological merits to partners, customers, and investors, while increasing market exposure and bolstering patent applications. The Virtual Reactor technology can be accessed via software licensing, services, or custom collaborative arrangements.

Learn more about Barracuda Virtual Reactor for sustainability applications on CPFD’s Clean Technologies and Renewables page here: https://cpfd-software.com/applications/clean-technologies/.

Molten Industries:

Kevin Bush

CEO

T – (510) 858-3772

E – info@moltenindustries.com

U. S. Steel:

Corporate Communications

T – (412) 433-1300

E – media@uss.com

CPFD Software:

Peter Blaser

Vice President of Operations

T – (713) 429-1252

E – info@cpfd-software.com

Source: Molten Industries

FAQ

What is the goal of Molten Industries' partnership with U. S. Steel (NYSE: X) and CPFD Software?

The goal is to pioneer carbon-neutral steel production by integrating methane-pyrolysis-driven hydrogen production with a pilot direct reduced iron (DRI) shaft furnace, aiming to significantly reduce energy consumption, carbon intensity, and costs in steel production.

How much funding did Molten Industries receive for the carbon-neutral steel project?

Molten Industries received a $5.4M grant from the U.S. Department of Energy for the carbon-neutral steel production project.

What is the potential impact of Molten Industries' technology on CO2 emissions in U.S. steel production?

The technology has the potential to eliminate up to 60 million tons of CO2 from the 84 million tons of greenhouse gas emissions in U.S. crude steel production.

How does Molten Industries' hydrogen production method compare to water electrolysis?

Molten's technology offers a 75% reduction in energy intensity compared to water electrolysis for hydrogen production, using renewable electricity to break down methane into hydrogen gas and solid graphite.

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