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The National Institute for Aviation Research to Leverage Velo3D’s Additive Manufacturing Solution to Produce Next-generation Airframe Technologies

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Velo3D, Inc. (NYSE: VLD) announced that the National Institute for Aviation Research (NIAR) has purchased a Sapphire 1MZ printer to develop performance-based qualification methods for metal 3D-printed airframe parts. The printer will be configured for Inconel 718, a durable nickel-based alloy used in aerospace. NIAR, a research organization at Wichita State University, has a $350 million annual budget and 1,200 staff members.

NIAR recently received $10 million from the FAA and $10 million from NASA for research on advanced materials, including additive manufacturing. The Sapphire 1MZ, with a 315 Ø x 1000 mm build envelope, will be used to validate best practices for qualifying additively manufactured airframe parts. Velo3D's Assure Quality Assurance software will play a key role in NIAR's research efforts by gathering data on each print layer for complete confidence in part quality.

Velo3D, Inc. (NYSE: VLD) ha annunciato che il National Institute for Aviation Research (NIAR) ha acquistato una stampante Sapphire 1MZ per sviluppare metodi di qualificazione basati sulle prestazioni per i pezzi di fusoliera stampati in 3D in metallo. La stampante sarà configurata per Inconel 718, una lega resistente a base di nichel utilizzata nell'aerospaziale. NIAR, un'organizzazione di ricerca presso la Wichita State University, ha un budget annuale di 350 milioni di dollari e 1.200 membri dello staff.

NIAR ha recentemente ricevuto 10 milioni di dollari dalla FAA e 10 milioni di dollari dalla NASA per la ricerca su materiali avanzati, inclusa la produzione additiva. La Sapphire 1MZ, con un volume di costruzione di 315 Ø x 1000 mm, sarà utilizzata per convalidare le migliori pratiche per la qualificazione dei pezzi di fusoliera prodotti additivamente. Il software Assure Quality Assurance di Velo3D giocherà un ruolo chiave negli sforzi di ricerca del NIAR raccogliendo dati su ciascun strato di stampa per garantire completa fiducia nella qualità del pezzo.

Velo3D, Inc. (NYSE: VLD) anunció que el Instituto Nacional de Investigación en Aviación (NIAR) ha comprado una impresora Sapphire 1MZ para desarrollar métodos de calificación basados en el rendimiento para las piezas de fuselaje impresas en 3D en metal. La impresora se configurará para Inconel 718, una aleación resistente a base de níquel utilizada en la industria aeroespacial. NIAR, una organización de investigación en la Universidad de Wichita State, cuenta con un presupuesto anual de 350 millones de dólares y 1,200 miembros en su equipo.

NIAR recibió recientemente 10 millones de dólares de la FAA y 10 millones de dólares de la NASA para investigar materiales avanzados, incluida la fabricación aditiva. La Sapphire 1MZ, con un volumen de construcción de 315 Ø x 1000 mm, se utilizará para validar las mejores prácticas en la calificación de partes de fuselaje fabricadas aditivamente. El software Assure Quality Assurance de Velo3D desempeñará un papel clave en los esfuerzos de investigación del NIAR al recopilar datos sobre cada capa de impresión para asegurar una completa confianza en la calidad de las piezas.

Velo3D, Inc. (NYSE: VLD)는 항공 연구의 국가 연구소(NIAR)가 금속 3D 프린트 항공기 부품의 성능 기반 자격 방법 개발을 위해 Sapphire 1MZ 프린터를 구매했다고 발표했습니다. 이 프린터는 항공 우주 분야에서 사용되는 내구성이 강한 니켈 기반 합금인 Inconel 718로 구성될 예정입니다. NIAR는 위치타 주립 대학교의 연구 기관으로 3억 5천만 달러의 연간 예산과 1,200명의 직원을 보유하고 있습니다.

NIAR는 최근 FAA로부터 1천만 달러, NASA로부터 1천만 달러를 연구비로 받았으며, 여기에는 첨단 재료 및 적층 제조를 포함합니다. Sapphire 1MZ는 315 Ø x 1000 mm의 빌드 공간을 갖추고 있으며, 적층 제조된 항공기 부품의 자격을 부여하기 위한 모범 사례를 검증하는 데 사용됩니다. Velo3D의 Assure Quality Assurance 소프트웨어는 부품 품질에 대한 완전한 신뢰를 위해 각 인쇄 레이어에 대한 데이터를 수집하여 NIAR의 연구 노력에서 핵심 역할을 할 것입니다.

Velo3D, Inc. (NYSE: VLD) a annoncé que le National Institute for Aviation Research (NIAR) a acheté une imprimante Sapphire 1MZ pour développer des méthodes de qualification basées sur la performance pour les pièces de fuselage imprimées en 3D en métal. L'imprimante sera configurée pour l'Inconel 718, un alliage à base de nickel durable utilisé dans le secteur aéronautique. NIAR, une organisation de recherche de l'Université de Wichita State, dispose d'un budget annuel de 350 millions de dollars et de 1 200 membres dans son équipe.

NIAR a récemment reçu 10 millions de dollars de la FAA et 10 millions de dollars de la NASA pour des recherches sur des matériaux avancés, y compris la fabrication additive. La Sapphire 1MZ, avec un volume de construction de 315 Ø x 1000 mm, sera utilisée pour valider les meilleures pratiques pour la qualification des pièces de fuselage fabriquées de manière additive. Le logiciel Assure Quality Assurance de Velo3D jouera un rôle clé dans les efforts de recherche de NIAR en recueillant des données sur chaque couche d'impression pour garantir une confiance totale dans la qualité des pièces.

Velo3D, Inc. (NYSE: VLD) gab bekannt, dass das National Institute for Aviation Research (NIAR) einen Sapphire 1MZ-Drucker gekauft hat, um leistungsbasierte Qualifikationsmethoden für metallische 3D-gedruckte Flugzeugrumpfteile zu entwickeln. Der Drucker wird für Inconel 718 konfiguriert, eine langlebige nickelbasierte Legierung, die in der Luftfahrt verwendet wird. NIAR ist eine Forschungseinrichtung an der Wichita State University mit einem Jahresbudget von 350 Millionen Dollar und 1.200 Mitarbeitern.

NIAR erhielt kürzlich 10 Millionen Dollar von der FAA und 10 Millionen Dollar von der NASA für Forschungen zu fortschrittlichen Materialien, einschließlich der additiven Fertigung. Der Sapphire 1MZ mit einem Bauraum von 315 Ø x 1000 mm wird verwendet, um bewährte Praktiken für die Qualifizierung additiv gefertigter Rumpfteile zu validieren. Die Assure Quality Assurance-Software von Velo3D wird eine entscheidende Rolle in den Forschungsbemühungen von NIAR spielen, indem sie Daten über jede Druckschicht sammelt, um vollständiges Vertrauen in die Teilequalität zu gewährleisten.

Positive
  • NIAR's purchase of Velo3D's Sapphire 1MZ printer for aerospace research
  • NIAR received $20 million in funding from FAA and NASA for advanced materials research
  • Velo3D's Assure Quality Assurance software to play a key role in NIAR's research
Negative
  • None.

The acquisition of Velo3D's Sapphire 1MZ printer by NIAR is a neutral development for Velo3D (NYSE: VLD). While it demonstrates the company's ability to secure contracts with reputable research institutions, the financial impact is likely minimal. NIAR's $350 million annual budget and recent $20 million in federal funding highlight the potential for future collaborations, but this single printer sale doesn't significantly move the needle for Velo3D's financials. The partnership could lead to long-term benefits if NIAR's research validates Velo3D's technology for aerospace applications, potentially opening doors to larger contracts in the future. However, investors should remain cautious as the timeline and tangible outcomes of this research are uncertain.

This partnership between NIAR and Velo3D is a significant step for the aerospace industry. The focus on performance-based qualification of 3D-printed parts for airframes could be a game-changer. Inconel 718's properties make it ideal for extreme aerospace conditions and validating its use in additive manufacturing could lead to lighter, more efficient aircraft designs. The 315 Ø x 1000 mm build envelope of the Sapphire 1MZ allows for larger parts, potentially enabling new structural possibilities. If NIAR's research successfully establishes qualification methods, it could accelerate the adoption of 3D-printed parts in commercial aviation, potentially revolutionizing aircraft manufacturing processes and supply chains.

Velo3D's integrated hardware-software solution positions them well in this research partnership. The Assure Quality Assurance software is a key differentiator, offering layer-by-layer data capture important for the rigorous qualification process in aerospace. This level of detail could be pivotal in establishing trust in 3D-printed parts for critical applications. However, the challenge of qualifying these parts remains significant and success is not guaranteed. The outcome of NIAR's research could have far-reaching implications for the entire additive manufacturing industry, potentially setting new standards for quality assurance and process control in metal 3D printing for aerospace applications.

The Wichita State University organization will use their new Sapphire 1MZ to research performance-based qualification of metal 3D-printed parts

FREMONT, Calif.--(BUSINESS WIRE)-- Velo3D, Inc. (NYSE: VLD), a leading metal additive manufacturing technology company for mission-critical parts, today announced that the National Institute for Aviation Research (NIAR) has purchased a Sapphire 1MZ printer to develop performance-based qualification methods of metal 3D-printed parts for airframe applications. The Sapphire 1MZ printer will be configured to produce parts in Inconel 718, a durable nickel-based alloy that provides high corrosion, oxidation, and creep resistance at extreme temperatures, which is extensively used in aerospace applications.

NIAR is a research organization that was established at Wichita State University in 1985 to drive innovation in aeronautical applications. The organization has a $350 million annual budget, a staff of 1,200, and seven locations across Wichita, Kansas and Huntsville, Alabama. NIAR actively engages with many federal resources and programs to drive innovation in aerospace and defense applications.

“Our team is focused on helping the U.S. identify materials, designs, and techniques that can support the country’s aerospace, defense, and manufacturing industries and we’re glad to work with America’s own metal additive manufacturing provider,” said Lauren Tubesing, Business Development Lead, Advanced Manufacturing at National Institute for Aviation Research. “Our organization is well-known for its work in aeronautical research and by leveraging Velo3D’s solution to better understand the nuisances within the additive manufacturing process, we can help build confidence in 3D-printed parts, thereby accelerating adoption of this advanced manufacturing technology.”

The Sapphire 1MZ, which has a 315 Ø x 1000 mm build envelope, will be used to identify and validate best practices related to performance-based qualification of additively manufactured parts for airframe applications. NIAR also recently received $10 million from the Federal Aviation Administration (FAA) Center of Excellence for Composites and Advanced Materials (CECAM), which was established in partnership with the FAA and NIAR in 2004 at Wichita State University. The FAA funding was granted to NIAR to research advanced materials, focusing on composites and additive manufacturing. NASA also awarded the organization $10 million to support research related to the development and implementation of composites and advanced materials for hypersonic applications, which is another area where additive manufacturing is driving innovation.

“Qualifying 3D-printed parts for production use is a massive challenge and something that has greatly impeded broad adoption of additive manufacturing for commercial aviation applications and it’s great to see a brilliant organization like NIAR work to solve this,” said Brad Kreger, Velo3D CEO. “The work NIAR will conduct will not only be invaluable to their organization, but the entire industry. We’re proud to be a part of this effort.”

Velo3D’s solution is unique within the metal additive manufacturing industry, as it leverages both hardware and software to provide customers with a fully integrated solution. This makes the solution uniquely suited to help with NIAR’s research efforts. Specifically, Velo3D’s Assure Quality Assurance software will play a key role in NIAR’s performance-based qualification research. Assure gathers data on each layer of a print to give engineers complete confidence in the parts—going so far as to capture images of each layer. That data can then be compared to existing datasets to ensure consistent outcomes, even across an entire fleet of printers.

About Velo3D:

Velo3D is a metal 3D printing technology company. 3D printing—also known as additive manufacturing (AM)—has a unique ability to improve the way high-value metal parts are built. However, legacy metal AM has been greatly limited in its capabilities since its invention almost 30 years ago. This has prevented the technology from being used to create the most valuable and impactful parts, restricting its use to specific niches where the limitations were acceptable.

Velo3D has overcome these limitations so engineers can design and print the parts they want. The company’s solution unlocks a wide breadth of design freedom and enables customers in space exploration, aviation, energy, and semiconductor to innovate the future in their respective industries. Using Velo3D, these customers can now build mission-critical metal parts that were previously impossible to manufacture. The fully integrated solution includes the Flow print preparation software, the Sapphire family of printers, and the Assure quality control system. Through this vertically integrated approach, the Velo3D ecosystem facilitates scalable metal AM using the same print file across any Sapphire system, ensuring repeatable outcomes without the need for additional optimization. This enhances manufacturing scalability and supply chain flexibility, allowing Velo3D customers to seamlessly adapt to fluctuating demand. The company delivered its first Sapphire system in 2018 and has been a strategic partner to innovators such as SpaceX, Aerojet Rocketdyne, Lockheed Martin, Avio, and General Motors. Velo3D has been named as one of Fast Company’s Most Innovative Companies for 2023. For more information, please visit Velo3D.com, or follow the company on LinkedIn or Twitter.

VELO, VELO3D, SAPPHIRE and INTELLIGENT FUSION, are registered trademarks of Velo3D, Inc.; and WITHOUT COMPROMISE, FLOW, FLOW DEVELOPER, and ASSURE are trademarks of Velo3D, Inc. All Rights Reserved © Velo3D, Inc.

Investor Relations:

Velo3D

Bob Okunski, VP Investor Relations

investors@velo3d.com

Media Contact:

Velo3D

Dan Sorensen, Senior Director of PR

press@velo3d.com

Source: Velo3D, Inc.

FAQ

What is the purpose of NIAR's purchase of Velo3D's Sapphire 1MZ printer?

NIAR purchased the Sapphire 1MZ printer to develop performance-based qualification methods for metal 3D-printed parts in airframe applications, focusing on Inconel 718 alloy.

How much funding did NIAR recently receive for advanced materials research?

NIAR recently received a total of $20 million in funding: $10 million from the FAA for research on advanced materials, and $10 million from NASA for research on composites and advanced materials for hypersonic applications.

What is the build envelope of the Velo3D Sapphire 1MZ printer purchased by NIAR?

The Velo3D Sapphire 1MZ printer purchased by NIAR has a build envelope of 315 Ø x 1000 mm.

How will Velo3D's Assure Quality Assurance software contribute to NIAR's research?

Velo3D's Assure Quality Assurance software will gather data on each layer of a print, providing engineers with complete confidence in the parts and allowing comparison with existing datasets to ensure consistent outcomes.

Velo3D, Inc.

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