Stevanato Group and Gerresheimer AG Present EZ-fill Smart™, a New and Innovative Ready-To-Use Vial Platform
Stevanato Group has partnered with Gerresheimer AG to launch the EZ-fill Smart™, a new Ready-To-Use (RTU) vial platform. This innovation aims to enhance drug packaging quality, reduce total cost of ownership (TCO), and decrease lead times. Key features include increased automation, no glass-to-glass contact, and an environmentally friendly sterilization method. The platform is set for commercial availability in early 2024. The collaboration responds to a growing demand for RTU vials, positioning itself as the next industry standard in pharmaceutical packaging.
- Launch of the innovative EZ-fill Smart™ vial platform aimed at improving drug packaging quality.
- Enhanced automation to increase productivity and reduce human errors.
- Environmentally friendly sterilization method replacing traditional Ethylene Oxide (EtO) sterilization.
- Expected commercial availability in early 2024, addressing growing demand for RTU vials.
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Leveraging the established EZ-fill® market-leading technology, process, and product optimization to improve quality, reduce total cost of ownership, and shorten lead times
PIOMBINO DESE,
The companies have implemented process and product changes that can offer substantial improvements for customers. The EZ-fill Smart™ platform leverages increased automation throughout the manufacturing process to increase productivity and reduce human errors. The optimized platform features no glass-to-glass and no glass-to-metal contact, which improves quality and integrity of the vials throughout the product life cycle. The companies have redesigned the secondary packaging, which can yield a significant reduction of particle risks during customers’ operations, delivering improved quality.
The new EZ-fill Smart™ now offers the market a sterilization method that is more environmentally friendly compared to traditional Ethylene Oxide (EtO) sterilization, and that is an alternative sterilization method that can result in improved safety. Intended to be suited for primary packaging solutions in use with highly sensitive drugs, it also incorporates guidelines given by regulatory bodies supporting the current direction to replace EtO sterilization. Together,
EZ-fill Smart™ is intended to improve sustainability in multiple areas, increasing the packaging efficiency, implementing a new eco-friendly sterilization method, and using biopolymers and recycled plastic.
Developed in close cooperation with major machine vendors, EZ-fill Smart™ can provide a proven seamless integration with standard fill & finish operations. The platform also accommodates both small and large batch production. The companies have implemented advancements that can help ensure the processability on filling lines with the primary aim to facilitate the complete automation of the in-feeding process. Along with the Nest & Tub configuration, EZ-fill Smart™ will also be available in tray configuration to support and accelerate the conversion from bulk to RTU vials that is already underway in the market. Customers choosing this option can benefit from the improvements gained with the newly designed Nest & Tub configuration.
EZ-fill Smart™ with Nest & Tub configuration, including process and product optimization, is expected to be available for the commercial phase during the first half of 2024. By mid-2023 the new solution is expected to be available to customers for initial validation. EZ-fill Smart™ with tray configuration for high volume is expected to be available on the market during the first half of 2024.
“Our EZ-fill® technology is a well-established standard in the industrial process for RTU primary containment solutions, and the new and innovative EZ-fill Smart™ platform responds to increasing demand from customers for RTU products,” said
“As an innovative and leading solution provider for the pharma and biotech industry, Gerresheimer responds to customer demand with a best-in-class solution. We are convinced that the new EZ-fill Smart™ platform is the next industry standard for RTU vials and in the future also for cartridges,” said
EZ-fill Smart™ will be officially presented at CPhI Worldwide on
For more information, visit www.stevanatogroup.com or www.gerresheimer.com.
Forward-Looking Statements
This press release may include forward-looking statements. The words “growing,” “improves,” “will,” “expected,” “aim,” “increasing,” and similar expressions (or their negative) identify certain of these forward-looking statements. These forward-looking statements are statements regarding the Companies’ intentions, beliefs or current expectations concerning the collaboration. The forward-looking statements in this press release are based on numerous assumptions regarding the Companies’ present and future business strategies and the environment in which each Company will operate in the future. Forward-looking statements involve inherent known and unknown risks, uncertainties and contingencies because they relate to events and depend on circumstances that may or may not occur in the future and may cause the actual results, performance or achievements of the Companies to be materially different from those expressed or implied by such forward-looking statements. Many of these risks and uncertainties relate to factors that are beyond the Companies' ability to control or estimate precisely, such as future market conditions, currency fluctuations, the behavior of other market participants, the actions of regulators and other factors such as the Companies' ability to continue to obtain financing to meet its liquidity needs, changes in the political, social and regulatory framework in which the Company operates or in economic or technological trends or conditions. Readers should therefore not place undue reliance on these statements, particularly not in connection with any contract or investment decision. Except as required by law, none of the companies assumes no obligation to update any such forward-looking statements.
About
Founded in 1949,
About Gerresheimer AG
Gerresheimer is the global partner for pharmaceutics, biotech, healthcare, and cosmetics with a very broad product range for pharmaceutical and cosmetic packaging solutions and drug delivery systems. The company is an innovative solution provider from concept to delivery of the end product. Gerresheimer achieves its ambitious goals through a high level of innovative strength, industrial competence and concentration on quality and customer focus. In developing innovative and sustainable solutions, Gerresheimer relies on a comprehensive international network with numerous innovation and production centers in
View source version on businesswire.com: https://www.businesswire.com/news/home/20221101006001/en/
Media contact
media@stevanatogroup.com
Investor Relations
Contact
Group Senior Director Marketing & Communication
T +49 211 6181-250
ueli.utzinger@gerresheimer.com
Contact Investor Relations
Corporate Senior Director Investor Relations
T +49 211 6181-220
carolin.nadilo@gerresheimer.com
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