Stratasys Expands PolyJet into Functional Prototyping and Selected End-use Parts for a Variety of Applications with the Introduction of PolyJet ToughONE™
Stratasys (NASDAQ: SSYS) has launched PolyJet ToughONE™ White, a new advanced material for functional prototyping and end-use parts that combines durability with PolyJet's signature features of smooth surfaces and multi-material capabilities.
The material offers enhanced impact resistance and flexibility, enabling drillable, millable, and self-tapping features. It's designed for creating functional prototypes, manufacturing aids, jigs, fixtures, custom housings, brackets, covers, and robotic end-effectors across various industries including automotive, consumer goods, and eyewear.
Key features include:
- Complex part geometries capability including thin walls and snap fits
- High dimensional accuracy and surface quality
- Integration with other PolyJet materials for hybrid models
- Color labeling options
The product will debut at RAPID 2025 in Detroit on April 9, demonstrating its potential to streamline workflows and enhance manufacturing efficiency.
Stratasys (NASDAQ: SSYS) ha lanciato PolyJet ToughONE™ White, un nuovo materiale avanzato per la prototipazione funzionale e per parti di utilizzo finale che combina durata con le caratteristiche distintive di PolyJet, come superfici lisce e capacità multi-materiale.
Il materiale offre una resistenza agli urti e una flessibilità superiori, consentendo funzionalità come la foratura, la fresatura e la filettatura autoperforante. È progettato per creare prototipi funzionali, ausili per la produzione, maschere, supporti, contenitori personalizzati, staffe, coperture e attuatori robotici in diversi settori, tra cui automotive, beni di consumo e occhiali.
Le caratteristiche principali includono:
- Capacità di geometrie complesse, inclusi muri sottili e incastri a scatto
- Alta precisione dimensionale e qualità superficiale
- Integrazione con altri materiali PolyJet per modelli ibridi
- Opzioni di etichettatura a colori
Il prodotto debutterà al RAPID 2025 a Detroit il 9 aprile, dimostrando il suo potenziale per semplificare i flussi di lavoro e migliorare l'efficienza produttiva.
Stratasys (NASDAQ: SSYS) ha lanzado PolyJet ToughONE™ White, un nuevo material avanzado para prototipado funcional y piezas de uso final que combina durabilidad con las características distintivas de PolyJet, como superficies suaves y capacidades multimatériales.
El material ofrece una resistencia al impacto y flexibilidad mejoradas, permitiendo características perforables, fresables y autorroscantes. Está diseñado para crear prototipos funcionales, ayudas de fabricación, plantillas, soportes, carcasas personalizadas, abrazaderas, cubiertas y efectores finales robóticos en diversas industrias, incluyendo automotriz, bienes de consumo y gafas.
Las características clave incluyen:
- Capacidad para geometrías de piezas complejas, incluyendo paredes delgadas y encajes a presión
- Alta precisión dimensional y calidad de superficie
- Integración con otros materiales PolyJet para modelos híbridos
- Opciones de etiquetado a color
El producto se presentará en RAPID 2025 en Detroit el 9 de abril, demostrando su potencial para agilizar flujos de trabajo y mejorar la eficiencia en la fabricación.
Stratasys (NASDAQ: SSYS)는 PolyJet ToughONE™ White를 출시했습니다. 이는 내구성과 PolyJet의 부드러운 표면 및 다중 재료 기능을 결합한 기능적 프로토타입 및 최종 사용 부품을 위한 새로운 고급 재료입니다.
이 재료는 향상된 충격 저항성과 유연성을 제공하여 드릴링, 밀링 및 자가 나사 기능을 가능하게 합니다. 자동차, 소비재 및 안경을 포함한 다양한 산업에서 기능적 프로토타입, 제조 보조기구, 지그, 고정구, 맞춤형 하우징, 브래킷, 커버 및 로봇 최종 효과기를 만드는 데 설계되었습니다.
주요 기능은 다음과 같습니다:
- 얇은 벽과 스냅 핏을 포함한 복잡한 부품 형상 가능
- 높은 치수 정확도 및 표면 품질
- 하이브리드 모델을 위한 다른 PolyJet 재료와의 통합
- 색상 라벨링 옵션
이 제품은 4월 9일 디트로이트에서 열리는 RAPID 2025에서 데뷔하여 워크플로우를 간소화하고 제조 효율성을 높일 수 있는 잠재력을 보여줄 것입니다.
Stratasys (NASDAQ: SSYS) a lancé PolyJet ToughONE™ White, un nouveau matériau avancé pour le prototypage fonctionnel et les pièces d'utilisation finale qui allie durabilité et les caractéristiques emblématiques de PolyJet, telles que des surfaces lisses et des capacités multi-matériaux.
Ce matériau offre une résistance aux chocs et une flexibilité améliorées, permettant des fonctionnalités percables, fraisables et auto-taraudables. Il est conçu pour créer des prototypes fonctionnels, des aides à la fabrication, des gabarits, des supports, des boîtiers personnalisés, des équerres, des couvercles et des effecteurs terminaux robotiques dans divers secteurs, y compris l'automobile, les biens de consommation et les lunettes.
Les caractéristiques clés incluent:
- Capacité à des géométries de pièces complexes, y compris des parois fines et des emboîtements
- Haute précision dimensionnelle et qualité de surface
- Intégration avec d'autres matériaux PolyJet pour des modèles hybrides
- Options d'étiquetage couleur
Le produit fera ses débuts au RAPID 2025 à Detroit le 9 avril, démontrant son potentiel pour rationaliser les flux de travail et améliorer l'efficacité de fabrication.
Stratasys (NASDAQ: SSYS) hat PolyJet ToughONE™ White eingeführt, ein neues fortschrittliches Material für funktionales Prototyping und Endverbrauchsteile, das Haltbarkeit mit den charakteristischen Merkmalen von PolyJet, wie glatten Oberflächen und Mehrmaterialfähigkeiten, kombiniert.
Das Material bietet verbesserte Schlagfestigkeit und Flexibilität, wodurch bohrbare, fräsbare und selbstschneidende Funktionen ermöglicht werden. Es wurde entwickelt, um funktionale Prototypen, Fertigungshelfer, Vorrichtungen, Halterungen, maßgeschneiderte Gehäuse, Halterungen, Abdeckungen und robotische Endeffektoren in verschiedenen Branchen, einschließlich Automobil, Konsumgüter und Brillen, herzustellen.
Zu den Hauptmerkmalen gehören:
- Fähigkeit zu komplexen Bauteilgeometrien, einschließlich dünner Wände und Schnappverbindungen
- Hohe Maßgenauigkeit und Oberflächenqualität
- Integration mit anderen PolyJet-Materialien für hybride Modelle
- Farbkennzeichnungsoptionen
Das Produkt wird am 9. April auf der RAPID 2025 in Detroit vorgestellt und zeigt sein Potenzial zur Optimierung von Arbeitsabläufen und zur Verbesserung der Fertigungseffizienz.
- Introduction of new revenue-generating product line expanding market opportunities
- Product enables faster product development cycles, potentially increasing customer adoption
- Versatile application across multiple industries expanding potential market reach
- Enhanced material capabilities could strengthen competitive position in 3D printing market
- None.
Insights
Stratasys's new PolyJet ToughONE White material represents a significant technical advancement that addresses a fundamental challenge in the 3D printing industry: the traditional trade-off between aesthetic quality and functional durability.
What makes this material noteworthy is its ability to maintain PolyJet's signature smooth surface finish and multi-material capabilities while adding enhanced impact resistance and flexibility. The material's compatibility with secondary operations (drilling, milling, and self-tapping) extends its practical applications considerably, bridging the gap between prototype and production parts.
From a technical perspective, the ability to produce complex geometries with thin walls, snap fits, and living hinges—while maintaining dimensional accuracy—positions this material for applications that previously required compromise or multiple production methods. Industries like automotive, consumer electronics, and manufacturing will benefit from the reduced iteration cycles between design and functional testing phases.
The multi-material integration capability is particularly valuable, as it allows for hybrid models combining different mechanical properties within a single part. This feature enables complex functional prototypes that more accurately simulate final products, potentially eliminating entire stages of the traditional product development process.
This material launch strengthens Stratasys's market position by expanding the application range of their high-end PolyJet platforms. By integrating aesthetic capabilities with functional performance, Stratasys is effectively increasing the value proposition of existing hardware installations while potentially accessing new market segments.
The emphasis on accelerating time-to-market and reducing design iterations directly addresses two critical pain points for manufacturers: development costs and launch timelines. By positioning PolyJet ToughONE as a solution that can compress development cycles, Stratasys is focusing on tangible ROI factors that resonate with procurement decision-makers.
The versatility across multiple industries (manufacturing aids, consumer electronics, automotive components) suggests a deliberate strategy to maximize addressable market rather than targeting niche applications. This approach could help insulate Stratasys from sector-specific downturns.
The timing of this release ahead of RAPID 2025 indicates a strategic marketing approach, using the industry showcase to demonstrate applications across different sectors. While the announcement doesn't include pricing or availability details, the focus on high-value applications like manufacturing aids and end-use parts suggests this will be positioned as a premium material that could improve margins on consumables—a critical revenue stream in the 3D printing business model.
Launch of new durable, tough material doesn’t sacrifice PolyJet’s core benefits, including smooth surfaces, ease of use; full color and multi-material capabilities will cut development time and costs by reducing design iterations and accelerate time to market

EV charger and pipe produced with PolyJet ToughONE™
With the launch of this new material, Stratasys’ PolyJet printing becomes the premiere 3D printing solution that combines exceptional design precision with functional strength. Engineers and designers no longer have to choose between visual accuracy and function as they can create prototypes and end-use parts without compromising aesthetics or durability.
PolyJet ToughONE material features enhanced impact resistance and flexibility that allow for drillable, millable, and self-tapping features. This new material is an ideal choice for producing functional prototypes across all market segments. It is well-suited for creating accurate manufacturing aids, jigs, and fixtures, with the option for color labeling. Additionally, it is perfect for custom housings, brackets, and covers in consumer electronics, impact-resistant components, and robotic end-effectors for industrial applications. PolyJet ToughONE material also finds applications in many other key sectors such as automotive, consumer goods, and eyewear.
“Manufacturers are constantly balancing speed, cost, and performance when developing new products, and every unnecessary prototype iteration adds delays and expense,” said Rich Garrity, Chief Business Unit Officer at Stratasys. “With ToughONE, we’re giving engineers a material that lets them move from concept to functional testing faster, with precision and performance built in.”
PolyJet ToughONE material also produces complex part geometries, including thin walls, snap fits, and living hinges, while maintaining high dimensional accuracy and surface quality. It integrates seamlessly with other PolyJet materials, allowing for hybrid models that combine different mechanical properties or different colors within a single part.
Stratasys will debut its PolyJet ToughONE material and printed parts at RAPID 2025 in
For more information, visit www.stratasys.com.
About Stratasys
Stratasys is a global leader in additive manufacturing, transforming how things are made with innovative 3D printing solutions for industries including aerospace, automotive, healthcare, consumer products, and education. Through its connected 3D printers, polymer materials, a software ecosystem, and parts on demand, Stratasys delivers competitive advantages at every stage of the product lifecycle. The world’s leading organizations trust Stratasys to transform product design, streamline manufacturing, and improve patient care.
For more information, visit www.stratasys.com, follow Stratasys on LinkedIn, Facebook, and X, or visit the Stratasys blog. Stratasys reserves the right to share material non-public information using its website and social media channels, as per SEC Regulation FD.
Stratasys, PolyJet ToughONE, PolyJet and ToughONE are trademarks or registered trademarks of Stratasys Ltd. and/or its affiliates. All other trademarks are the property of their respective owners.
Note Regarding Forward-Looking Statement
The statements in this press release relating to Stratasys’ beliefs regarding the benefits consumers will experience from using the PolyJet ToughONE™, its time of general ability and other statements in this press release are forward-looking statements reflecting management's current expectations and beliefs. These forward-looking statements are based on current information that is, by its nature, subject to rapid and even abrupt change. Due to risks and uncertainties associated with Stratasys' business, actual results could differ materially from those projected or implied by these forward-looking statements. These risks and uncertainties include, but are not limited to: the degree of our success at introducing new or improved products and solutions that gain market share; the degree of growth of the 3D printing market generally; the impact of potential shifts in the prices or margins of the products that we sell or services that we provide, including due to a shift towards lower-margin products or services; the impact of competition and new technologies; potential further charges against earnings that we could be required to take due to impairment of additional goodwill or other intangible assets; to the extent of our success at successfully consummating acquisitions or investments in new businesses, technologies, products or services; potential changes in our management and board of directors; global market, political and economic conditions, and in the countries in which we operate in particular; risks related to infringement of our intellectual property rights by others or infringement of others' intellectual property rights by us; the extent of our success at maintaining our liquidity and financing our operations and capital needs; the impact of tax regulations on our results of operations and financial condition; and other risk factors set forth under the caption “Risk Factors” in Stratasys’ most recent Annual Report on Form 20-F, filed with the Securities and Exchange Commission (SEC) on March 11th, 2024. Readers are urged to carefully review and consider the various disclosures made throughout our 2023 Annual Report and our other reports filed with or furnished to the SEC, which are designed to advise interested parties of the risks and factors that may affect our business, financial condition, results of operations and prospects. Any guidance provided, and other forward-looking statements made, in this press release are made as of the date hereof, and Stratasys undertakes no obligation to publicly update or revise any forward-looking statements, whether as a result of new information, future events or otherwise, except as required by law.
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Media Contacts
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+972 74 745 6053
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Chris Reese
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+1 651 357 0877
Investor Relations Contact
Yonah Lloyd
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+972 74 745 4919
Source: Stratasys Ltd.