Gulf Wind Technology Leverages Stratasys 3D Printing to Accelerate Innovation in Wind Turbine Design

Rhea-AI Summary

Gulf Wind Technology has implemented Stratasys (NASDAQ: SSYS) additive manufacturing solutions to enhance wind turbine testing and development. Using Stratasys Neo® stereolithography (SLA) technology, the company has reduced design and fabrication cycles from 30-40 days to just 3-4 days. The technology enables creation of specialized features like pressure taps for real-time airflow data, previously difficult with conventional manufacturing.

The company utilizes Somos® PerFORM Reflect™ material, offering high strength, stiffness, and temperature resistance for wind tunnel testing. This implementation has improved efficiency and enabled Gulf Wind Technology to accept previously unmanageable business opportunities.

Positive

• Dramatic reduction in design and fabrication cycle time from 30-40 days to 3-4 days
• Enhanced capability to accept new business opportunities previously turned away
• Improved testing capabilities with specialized features like pressure taps for real-time airflow data

Negative

• None.

Insights

Manufacturing Technology Analyst

This partnership demonstrates significant operational efficiency gains in wind turbine prototyping, reducing design iteration time by 90% (from 30-40 days to 3-4 days). The implementation of Neo® stereolithography technology with Somos® PerFORM Reflect™ material enables complex design features like internal pressure taps that were previously impossible with traditional manufacturing.

The improved prototyping capabilities allow Gulf Wind Technology to accept more business opportunities and generate more test data, potentially leading to increased revenue streams for Stratasys in the renewable energy sector. However, while technologically impressive, the immediate financial impact on Stratasys appears given the company's market size and the specific nature of this application.

The development positions Stratasys well in the growing renewable energy sector, but investors should note this represents more of a proof-of-concept success story than a major revenue driver in the short term.

Additive Manufacturing Enables Faster Prototyping and Unique Design Capabilities for Wind Tunnel Models

EDEN PRAIRIE, Minn. & REHOVOT, Israel--(BUSINESS WIRE)-- Stratasys Ltd. (NASDAQ: SSYS) today announced that Gulf Wind Technology, a company dedicated to advancing rotor design for wind turbines, is using Stratasys additive manufacturing solutions to enhance their ability to test and improve wind turbine models. Gulf Wind Technology’s implementation of Stratasys technologies showcases the unique advantages of additive manufacturing alongside traditional methods, offering significant improvements in design iteration turnaround time and flexibility.

3D printing helps advance wind tunnel testing and shorten design iteration. Gulf Wind Technology dramatically reduced the design and fabrication cycle for wind tunnel models. What previously took 30 to 40 days to iterate and finalize a design can now be completed in just 3 to 4 days. (Photo: Business Wire)

By adopting Stratasys Neo® stereolithography (SLA) technology, Gulf Wind Technology has dramatically reduced the design and fabrication cycle for wind tunnel models. What previously took 30 to 40 days to iterate and finalize a design can now be completed in just 3 to 4 days. The technology also allows for specialized features such as pressure taps for real-time airflow data, which are difficult or impossible to execute with conventional manufacturing methods.

“By leveraging the Stratasys Neo® SLA system we can generate far more data in a shorter time. This has enabled us to run our design process with more rigor, become more efficient, and take on business that we previously had to turn away,” said James Martin, CEO of Gulf Wind Technology. “Additive manufacturing allows our engineers to design internal structures, and pressure taps directly into our test models, which we couldn’t achieve with traditional methods.”

Rich Garrity, Chief Business Unit Officer at Stratasys, added, “Our work with Gulf Wind Technology demonstrates how manufacturers are adopting additive manufacturing where it makes the most sense for their business. By leveraging its unique advantages, Gulf Wind Technology can rapidly prototype and test complex designs, greatly improving their efficiency and ability to innovate. This is a perfect example of how 3D printing is expanding its place on the manufacturing floor alongside traditional methods.”

The technical capabilities of 3D printing have been essential to Gulf Wind Technology’s rotor design process. Using Stratasys Neo® SLA technology, Gulf Wind Technology can produce models with Somos® PerFORM Reflect™ material, which offers high strength, stiffness, and temperature resistance – critical attributes for wind tunnel testing. Due to the superior attributes of the resin, the printed parts post process and handling is simple and straight forward – from removal of support materials, to cleaning resin from internal channels to placement in a wind tunnel.

Inspired by the use of 3D printing in Formula 1 racing, Gulf Wind Technology’s engineers recognized the potential for rapid iteration and optimization in wind turbine design. With Stratasys' solutions, Gulf Wind Technology can test airfoil shapes and rotor designs faster than ever, allowing them to maximize wind energy efficiency for applications in the Gulf of Mexico.

About Stratasys

Stratasys is leading the global shift to additive manufacturing with innovative 3D printing solutions for industries such as aerospace, automotive, consumer products, and healthcare. Through smart and connected 3D printers, polymer materials, a software ecosystem, and parts on demand, Stratasys solutions deliver competitive advantages at every stage in the product value chain. The world’s leading organizations turn to Stratasys to transform product design, bring agility to manufacturing and supply chains, and improve patient care.

To learn more about Stratasys, visit www.stratasys.com, the Stratasys blog, X/Twitter, LinkedIn, or Facebook. Stratasys reserves the right to utilize any of the foregoing social media platforms, including Stratasys’ websites, to share material, non-public information pursuant to the SEC’s Regulation FD. To the extent necessary and mandated by applicable law, Stratasys will also include such information in its public disclosure filings.

View source version on businesswire.com: https://www.businesswire.com/news/home/20241120846091/en/

Media Contacts:

Erik Snider

Stratasys

+1 952-906-8296

erik.snider@stratasys.com

Chris Reese

Stratasys

+1 651-357-0877

chris.reese@stratasys.com

Investor Relations:

Yonah Lloyd

Stratasys

+972 74 745 4919

yonah.lloyd@stratasys.com

Source: Stratasys Ltd.

FAQ

How much did Stratasys (SSYS) reduce Gulf Wind Technology's design cycle time?

Stratasys' Neo® SLA technology reduced Gulf Wind Technology's design and fabrication cycle from 30-40 days to 3-4 days, representing approximately 90% time savings.

What material does Gulf Wind Technology use with Stratasys (SSYS) 3D printing for wind tunnel testing?

Gulf Wind Technology uses Somos® PerFORM Reflect™ material, which provides high strength, stiffness, and temperature resistance for wind tunnel testing.

What unique features can Gulf Wind Technology create using Stratasys (SSYS) 3D printing technology?

Using Stratasys technology, Gulf Wind Technology can create specialized features such as pressure taps for real-time airflow data, which were difficult or impossible to achieve with conventional manufacturing methods.