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Frito-Lay Cuts Absolute Fleet Greenhouse Gas Emissions (GHG) in Half, Reduces Diesel Usage by 78 Percent at California Production Site

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Frito-Lay, a division of PepsiCo (NASDAQ: PEP), has made significant strides in transforming its Modesto, California manufacturing facility. Announced in March 2021, the initiative aims to enhance sustainability and reduce the environmental impact of operations. This project has successfully reduced fleet greenhouse gas (GHG) emissions by 53%, equating to 2,790 metric tons, and decreased diesel usage by 78%. By switching to 100% renewable electricity, the site anticipates an annual GHG reduction of 5,480 metric tons. The $30.8 million initiative is backed by a partnership with local agencies and state funding.

Positive
  • Reduction of GHG emissions by 53%, equivalent to 2,790 metric tons.
  • Decrease in diesel usage by 78%.
  • Transition to 100% renewable electricity for operations.
  • Expected annual GHG reduction of 5,480 metric tons when fully implemented.
  • $30.8 million project supported by state funding and partnerships.
Negative
  • None.

PLANO, Texas, March 25, 2021 /PRNewswire/ -- Frito-Lay, a division of PepsiCo, Inc. (NASDAQ: PEP), today announced significant progress in the transformation of its Modesto, Calif. manufacturing site. The project is part of PepsiCo's broader sustainability strategy, which includes changes across its end-to-end value chain to build a more sustainable food system and reduce its environmental impact. Since the first-of-its-kind project for PepsiCo and Frito-Lay was announced in October 2019, the 500,000-square-foot Modesto facility has further evolved into an industry-leading showcase for environmentally sustainable manufacturing, warehousing and distribution.

The implementation of ZE and NZE technologies over the past year has led to sustainable impact – reducing the Modesto site's fleet absolute GHG emissions by more than half (53 percent), or 2,790 metric tons of absolute GHG emissions, as well as lowering fleet diesel usage by 78 percent. The site has also been able to convert to 100 percent renewable electricity for direct operations at the Modesto site through a combination of renewable electricity certificates and on-site generation, due in part to PepsiCo achieving 100 percent renewable electricity in the U.S. in January 2021.

"Frito-Lay and PepsiCo are dedicated to reducing our environmental impact, especially in the more than 200 communities where we operate," said Steve Hanson, senior director, fleet operations, engineering and sustainability for Frito-Lay. "We anticipate overall absolute GHG emissions will be reduced by 5,480 metric tons annually and diesel usage will be eliminated entirely from the Modesto fleet operations when fully implemented, the equivalent of removing nearly 13 million miles driven by passenger cars."

To date, the equipment and infrastructure in place at the site includes nearly 60 tractors, box trucks, yard trucks or forklifts powered by electric, lithium-ion technologies or natural gas with renewable attributes, with the remaining 15 electric tractors expected to deploy later this year. Infrastructure to support the project incorporates an adjacent natural gas station with renewable attributes, as well as solar carports, battery storage, truck charging systems and employee electric vehicle charging stations.

The $30.8M project is the result of a partnership with the San Joaquin Valley Air Pollution Control District (SJVAPCD), which received a grant from California Climate Investments (CCI), a statewide program that puts billions of Cap-and-Trade dollars to work reducing GHG emissions, strengthening the economy, and improving public health and the environment — particularly in disadvantaged communities. CCI funding is awarded by several state agencies including the California Air Resources Board (CARB). The grant is matched by investments from Frito-Lay and American Natural Gas (ANG), a Beyond6 company, as well as in-kind contributions from Café Coop – to support the Modesto sustainability initiative.

"We applaud the progress Frito-Lay has achieved thus far with its Modesto site project, despite the current landscape implications with the pandemic," said Sydney Vergis, chief of CARB's Mobile Source Control Division. "This project is so important to the Valley as it will improve air quality and reduce absolute greenhouse gas emissions. It also aligns with the mission of CCI, putting Cap-and-Trade dollars back into communities to improve health, promote economic development and address climate change."

Contributors to the ZE and NZE project in Modesto includes: ANG; BYD Motors LLC; Café Coop; CALSTART; University of California, Riverside CE-CERT; ChargePoint; Crown; Meritor; Peterbilt; Project Clean Air; SJVAPCD; Tesla and Volvo Trucks.

For more information about Frito-Lay and PepsiCo sustainability initiatives, visit FritoLay.com/TransformingModesto or PepsiCo.com.

About Frito-Lay
Frito-Lay is the $18 billion convenient foods division of PepsiCo, Inc. (NASDAQ: PEP), which is headquartered in Purchase, NY. Learn more about Frito-Lay at the corporate website, http://www.fritolay.com/, and on Twitter http://www.twitter.com/fritolay.

About PepsiCo 
PepsiCo products are enjoyed by consumers more than one billion times a day in more than 200 countries and territories around the world. PepsiCo generated more than $70 billion in net revenue in 2020, driven by a complementary food and beverage portfolio that includes Frito-Lay, Gatorade, Pepsi-Cola, Quaker, Tropicana and SodaStream. PepsiCo's product portfolio includes a wide range of enjoyable foods and beverages, including 23 brands that generate more than $1 billion each in estimated annual retail sales.

Guiding PepsiCo is our vision to Be the Global Leader in Convenient Foods and Beverages by Winning with Purpose. "Winning with Purpose" reflects our ambition to win sustainably in the marketplace and embed purpose into all aspects of our business strategy and brands. For more information, visit www.pepsico.com.

About California Air Resources Board (CARB)
CARB is the lead agency in California for cleaning up the air and fighting climate change to attain and maintain health-based air quality standards. Its mission is to promote and protect public health, welfare, and ecological resources through the effective reduction of air and climate pollutants while recognizing and considering effects on the economy.

 

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SOURCE Frito-Lay North America

FAQ

What recent sustainability achievements has PepsiCo's Frito-Lay made in Modesto?

Frito-Lay has reduced fleet GHG emissions by 53% and diesel usage by 78% at its Modesto site.

How much has Frito-Lay invested in its sustainability project in Modesto?

The sustainability project at the Modesto facility has a total investment of $30.8 million.

What technologies are being implemented at Frito-Lay's Modesto facility?

Frito-Lay is implementing zero-emission (ZE) and near-zero emission (NZE) technologies.

When was Frito-Lay's sustainability initiative at Modesto announced?

The initiative was announced in October 2019 and significant progress was reported in March 2021.

What is the expected annual GHG emissions reduction for Frito-Lay in Modesto?

The site expects to reduce annual GHG emissions by 5,480 metric tons when fully implemented.

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