Nabors Marks Major Industry Milestone: Fully Automates Existing Land Rig with First-of-its-Kind Robotics Module

Rhea-AI Summary

Nabors Industries has launched the Canrig Red Zone Robotics (RZR) Rig Floor Module, aimed at automating drilling activities and enhancing safety. The RZR module was successfully retrofitted onto an existing rig, X29, which drilled multiple horizontal wells for ExxonMobil in the Permian Basin. This upgrade significantly reduces costs compared to newbuild rigs and allows for quick improvements in drilling performance. The RZR system is powered by SmartROS™, enabling hands-free operations and addressing high-risk areas in drilling. The collaboration with ExxonMobil continues to evolve, focusing on advancing drilling automation.

Positive

• Successful retrofit of RZR on rig X29 enhances drilling efficiency.
• Reduces operational hazards in high-risk areas, contributing to safety.
• Cost-effective compared to building new rigs, promoting capital efficiency.
• Proven record of performance with zero incidents in R801 drilling campaign.

Negative

• None.

• Retrofit existing drilling rigs with the new Red Zone Robotics (RZR) Rig Floor Module to automate the rig floor
• RZR increases safety and consistency with uncompromised performance
• Nabors' RZR equipped rig has successfully drilled multiple horizontal wells in the Permian Basin

HAMILTON, Bermuda, Nov. 16, 2022 /PRNewswire/ -- Nabors Industries Ltd. ("Nabors" or the "Company") (NYSE: NBR) announced today the launch of its Canrig Red Zone Robotics (RZR) Rig Floor Module, a modular rig upgrade that automates routine drilling activities.

Nabors retrofitted an existing rig – X29 – with RZR (pronounced razor) and has successfully drilled multiple horizontal wells for ExxonMobil in the Permian Basin.

In 2021, Nabors and ExxonMobil proved fully automated land drilling is possible with Nabors' newbuild R801 robotic drilling rig. Now, the companies have advanced to the next phase of their collaboration to validate the use of modular rig retrofits as a viable path to scale drilling rig automation.

Rig Floor Automation Improves Safety and Consistency

Red zones have traditionally been particularly hazardous workspaces in the oil and gas industry. Over the next several years, Nabors believes that customers will increasingly demand and require automated pipe handling and further integration of robots into red zones to deliver safety and ESG commitments.

According to the International Association of Drilling Contractors, about 64% of 2021 lost time injuries in the Lower 48 involved the catwalk, pipe rack, rig floor or derrick. RZR automates activities in those areas, clearing crew members from red zones. And as Nabors automates their rigs, with the same number of workers, they expect to add incremental services to their rig platform thus bringing more value to the Company and to their customers.

RZR is electric powered, allowing precision control and digital workflows. It enables completely hands-free pipe handling and eliminates the need for a crew member to be positioned on the floor and in the derrick. The system autonomously performs repetitive tasks on the rig floor, including making drilling connections, and tripping in and out of hole. RZR enables offline stand building and handles casing in upper, intermediate and production sizes.

All Nabors RZR features are enabled through its proprietary rig operating system, SmartROS^™, which can be installed on existing rigs and control third party rig manufacturer's equipment. RZR is modular and may be deployed on most standard rig configurations to optimize drilling operations and achieve consistently best-in-class performance.

RZR Rig Floor Upgrade is a Fraction of the Cost of a Newbuild

Nabors equipped X29 with RZR at a fraction of the cost of a newbuild rig. These capital light upgrades can be used today to elevate drilling performance on existing assets instead of building fully automated rigs progressively over time.

Applying Lessons from R801 Drilling Campaign to New RZR Initiative

The world's first fully automated land drilling rig, R801 is a purpose-built proving ground and launchpad for drilling automation. Nabors and ExxonMobil recently drilled nine wells with R801 with zero recordable incidents and well times approaching Nabors' best West Texas fleet averages.

As Nabors and ExxonMobil progress to the next stage in their technology collaboration, learnings from the R801 campaign have been applied to RZR's deployment, to rapidly scale up the use of modular rig upgrades as a path to full automation.

Management Comments

Anthony Petrello, Chairman, President and CEO of Nabors, said: "R801 proved fully automated land drilling is possible. Now RZR has demonstrated those same levels of automation can be scaled across existing assets at a fraction of the cost of a newbuild. This rig floor automation module is a game changer for the drilling industry as it seeks to increase safety and achieve true factory drilling. We are excited to integrate RZR on our high-spec rigs over time and offer the system to any drilling contractor. We thank ExxonMobil for its continued collaboration and leadership in driving drilling technology."

Jesse Chando, Permian Basin Drilling Manager at ExxonMobil, said: "Retrofitted automation capabilities, like what the RZR Rig Floor offers, are an efficient way to support safer operations, increased drilling performance and meaningful opportunities to upskill our workforce. We look forward to continuing to collaborate with Nabors on advancing innovative drilling-automation capabilities."

About Nabors Industries

Nabors Industries (NYSE: NBR) is a leading provider of advanced technology for the energy industry. With operations in more than 15 countries, Nabors has established a global network of people, technology and equipment to deploy solutions that deliver safe, efficient and responsible energy production. By leveraging its core competencies, particularly in drilling, engineering, automation, data science and manufacturing, Nabors aims to innovate the future of energy and enable the transition to a lower carbon world. Learn more about Nabors and its energy technology leadership: www.nabors.com.

Media Contact:  

Brian Brooks  
+1 281-775-4370  
brian.brooks@nabors.com 

Investor Contacts: 

William C. Conroy
+1 281-775-2423
william.conroy@nabors.com

Kara K. Peak
+1 281-775-4954
kara.peak@nabors.com

 

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SOURCE Nabors Industries Ltd.

FAQ

What is the Nabors RZR Rig Floor Module?

The Nabors RZR Rig Floor Module is a robotic upgrade designed to automate routine drilling activities, enhancing safety and efficiency.

What are the benefits of retrofitting with the RZR module?

Retrofitting with the RZR module significantly improves drilling performance at a lower cost compared to constructing new rigs.

How has the RZR module performed in the Permian Basin?

The RZR-equipped rig X29 has successfully drilled multiple horizontal wells for ExxonMobil, showcasing its operational capabilities.

What are Nabors' plans for future automation?

Nabors aims to expand the use of the RZR module across its rigs, furthering automation efforts and improving safety in drilling operations.

What is SmartROS™ in relation to RZR?

SmartROS™ is Nabors' proprietary rig operating system that enables precision control and digital workflows for the RZR system.