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IPG Photonics Launches Advanced Dual-Beam Fiber Lasers for Additive Manufacturing

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IPG Photonics has launched a new series of dual-beam fiber lasers specifically designed for additive manufacturing. The YLR-AMB series features independent control of core and ring beams, offering two configurations: 1 kW core/3 kW ring and 2 kW core/2 kW ring. The new lasers achieve build rates exceeding 324 cm³/h with >99.9% density on materials like Ti-6Al-4V. Key features include versatile processing options with up to 4 kW total power, optimized heat distribution, and a compact 2U 19" rack-mountable design. The lasers are particularly suited for aerospace components, medical devices, and custom tooling applications.

IPG Photonics ha lanciato una nuova serie di laser a fibra a doppio fascio progettati specificamente per la manifattura additiva. La serie YLR-AMB presenta un controllo indipendente dei fasci core e ring, offrendo due configurazioni: 1 kW core/3 kW ring e 2 kW core/2 kW ring. I nuovi laser raggiungono tassi di costruzione superiori a 324 cm³/h con >99.9% di densità su materiali come Ti-6Al-4V. Le caratteristiche principali includono opzioni di lavorazione versatili con fino a 4 kW di potenza totale, distribuzione termica ottimizzata e un design compatto montabile su rack 2U da 19 pollici. I laser sono particolarmente adatti per componenti aerospaziali, dispositivi medici e applicazioni di attrezzature personalizzate.

IPG Photonics ha lanzado una nueva serie de láseres de fibra de doble haz diseñados específicamente para la fabricación aditiva. La serie YLR-AMB cuenta con un control independiente de los haces de núcleo y anillo, ofreciendo dos configuraciones: 1 kW núcleo/3 kW anillo y 2 kW núcleo/2 kW anillo. Los nuevos láseres logran tasas de construcción que superan los 324 cm³/h con >99.9% de densidad en materiales como Ti-6Al-4V. Las características clave incluyen opciones de procesamiento versátiles con hasta 4 kW de potencia total, distribución de calor optimizada y un diseño compacto montable en rack de 2U de 19 pulgadas. Los láseres son particularmente adecuados para componentes aeroespaciales, dispositivos médicos y aplicaciones de herramientas personalizadas.

IPG Photonics는 적층 제조를 위해 특별히 설계된 이중 빔 파이버 레이저의 새로운 시리즈를 출시했습니다. YLR-AMB 시리즈는 코어와 링 빔의 독립적인 제어를 특징으로 하며, 1 kW 코어/3 kW 링 및 2 kW 코어/2 kW 링이라는 두 가지 구성 옵션을 제공합니다. 새로운 레이저는 Ti-6Al-4V와 같은 재료에서 >99.9% 밀도로 324 cm³/h를 초과하는 빌드 속도를 달성합니다. 주요 특징으로는 최대 4 kW의 총 전력을 지원하는 다재다능한 가공 옵션, 최적화된 열 분포, 컴팩트한 2U 19인치 랙 장착 가능 디자인이 있습니다. 이 레이저는 항공 우주 부품, 의료 기기 및 맞춤형 공구 응용 프로그램에 특히 적합합니다.

IPG Photonics a lancé une nouvelle série de lasers à fibre à double faisceau spécialement conçus pour la fabrication additive. La série YLR-AMB présente un contrôle indépendant des faisceaux cœur et anneau, offrant deux configurations : 1 kW cœur/3 kW anneau et 2 kW cœur/2 kW anneau. Les nouveaux lasers atteignent des taux de fabrication supérieurs à 324 cm³/h avec une densité >99,9 % sur des matériaux comme le Ti-6Al-4V. Les caractéristiques clés incluent des options de traitement polyvalentes avec jusqu'à 4 kW de puissance totale, une distribution thermique optimisée et un design compact montable en rack de 2U 19 pouces. Les lasers sont particulièrement adaptés aux composants aérospatiaux, dispositifs médicaux et applications d'outillage sur mesure.

IPG Photonics hat eine neue Serie von Duale Laser mit Fasertechnik auf den Markt gebracht, die speziell für die additive Fertigung entwickelt wurde. Die YLR-AMB-Serie bietet eine unabhängige Steuerung von Kern- und Ringstrahlen und bietet zwei Konfigurationen: 1 kW Kern/3 kW Ring und 2 kW Kern/2 kW Ring. Die neuen Laser erreichen Baugeschwindigkeiten von über 324 cm³/h mit >99,9% Dichte auf Materialien wie Ti-6Al-4V. Zu den wichtigsten Merkmalen gehören vielseitige Bearbeitungsoptionen mit bis zu 4 kW Gesamtleistung, optimierte Wärmeverteilung und ein kompaktes 2U 19-Zoll-Rack-montiertes Design. Die Laser sind besonders geeignet für Komponenten der Luft- und Raumfahrt, medizinische Geräte und maßgeschneiderte Werkzeuganwendungen.

Positive
  • Achieves high build rates exceeding 324 cm³/h with >99.9% density
  • Offers versatile processing options with up to 4 kW total power
  • Features compact design for improved integration flexibility
Negative
  • None.

Insights

The launch of IPG's dual-beam fiber lasers represents a significant technological advancement in the additive manufacturing space. The YLR-AMB series achieves remarkable build rates of 324 cm³/h with near-perfect density, positioning it as a potential market leader. The independent control of core and ring beams, combined with power configurations up to 4 kW, addresses key industry pain points in precision and efficiency.

The system's optimization for critical materials like Ti-6Al-4V and CuCr1Zr, particularly valuable in aerospace and medical applications, indicates strong market potential. The compact 2U form factor and versatile processing options should drive adoption among manufacturers looking to maximize facility space and production flexibility. While this launch strengthens IPG's competitive position, market impact will depend on pricing strategy and adoption by major OEMs.

The dual-beam technology's ability to achieve >99.9% density in Ti-6Al-4V processing is particularly noteworthy. The independent control of heat distribution through separate core and ring beams addresses a critical challenge in metal additive manufacturing - managing thermal gradients and residual stress. This capability, combined with dynamic layer adjustments, should significantly reduce common issues like warping and porosity in complex geometries.

The optimization for both titanium alloys and copper-based materials expands the technology's application scope, especially in high-value sectors requiring precise thermal control. This versatility, coupled with the high build rates, positions the system to potentially reduce production costs and improve part quality in critical applications.

MARLBOROUGH, Mass., Nov. 20, 2024 (GLOBE NEWSWIRE) -- IPG Photonics Corporation (NASDAQ: IPGP), a global leader in fiber laser technology, proudly announces the release of a new laser designed specifically for additive manufacturing applications. The new laser series incorporates IPG’s novel dual-beam lasers which offer independent control of the simultaneously emitted core and ring beams enabling unparalleled precision, efficiency, and reliability. IPG’s capabilities in high-power lasers power these new 1 kW core, 3 kW ring (YLR-1000/3000-AMB) and 2 kW core, 2 kW ring (YLR-2000/2000-AMB) dual-beam rack lasers.

The new YLR-AMB series with unique features tailored for the additive manufacturing industry provides users unequaled capabilities:

• Enhanced Productivity: The YLR-1000/3000-AMB achieves build rates exceeding 324 cm³/h with >99.9% density on materials such as Ti-6Al-4V.

• Versatile Processing Options: Both single-mode and multi-mode outputs combine for total power up to 4 kW, allowing versatile processing options.

• Optimized Heat Distribution for Better Builds: Independent adjustment of center and ring modes optimizes the heat distribution for faster, high-quality builds.

• Small Form Factor: Slim 2U 19” (482.6 mm) rack-mountable form factor ensures integration flexibility with reduced footprint.

These innovations stem from rigorous testing with several of the top additive OEMs. Initial results confirm superior performance, with significant cost reductions and material efficiency gains.

“These new YLR-AMB lasers are game-changers for additive manufacturing,” stated Trevor Ness, SVP Global Sales & Business Development at IPG Photonics. “By combining high-power, precision control, and application-specific optimization, we’re empowering manufacturers to redefine productivity and cost efficiency.”

YLR-AMB lasers excel in high-performance applications, including aerospace components, medical devices, and custom tooling. Key highlights include:

• Materials Capability: Optimized for alloys like Ti-6Al-4V (alpha-beta titanium alloy) and CuCr1Zr (copper chromium zirconium).

• Dynamic Layer Adjustments: Achieve flawless overhangs and complex geometries.

YLR-AMB lasers are on display in the IPG booth (Hall 11, booth C70) at Formnext 2024 in Frankfurt Germany, showcasing live demonstrations and technical discussions.

About IPG Photonics Corporation

IPG Photonics Corporation is the leader in high-power fiber lasers and amplifiers used primarily in materials processing and other diverse applications. The Company’s mission is to develop innovative laser solutions making the world a better place. IPG accomplishes this mission by delivering superior performance, reliability and usability at a lower total cost of ownership compared with other types of lasers and non-laser tools, allowing end users to increase productivity and decrease costs. IPG is headquartered in Marlborough, Massachusetts and has more than 30 facilities worldwide. For more information, visit IPGPhotonics.com

Contact

Eugene Fedotoff
Senior Director, Investor Relations
IPG Photonics Corporation
508-597-4713
efedotoff@ipgphotonics.com


FAQ

What are the power specifications of IPG Photonics' new YLR-AMB laser series (IPGP)?

The YLR-AMB series offers two configurations: YLR-1000/3000-AMB with 1 kW core and 3 kW ring, and YLR-2000/2000-AMB with 2 kW core and 2 kW ring, providing up to 4 kW total power.

What build rates can IPG Photonics' new YLR-AMB lasers (IPGP) achieve?

The YLR-1000/3000-AMB achieves build rates exceeding 324 cm³/h with >99.9% density on materials such as Ti-6Al-4V.

What materials can IPG Photonics' YLR-AMB lasers (IPGP) process?

The YLR-AMB lasers are optimized for alloys including Ti-6Al-4V (alpha-beta titanium alloy) and CuCr1Zr (copper chromium zirconium).

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