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Asahi Kasei Microdevices: Gas Sensor for Highly Flammable Refrigerant (R290) Ensures Safe and Accurate Refrigerant Leak Detection in HVAC Systems

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Asahi Kasei Microdevices' Swedish subsidiary, Senseair, has developed Sunlight R290, a gas sensor for highly flammable R290 refrigerant (propane) in HVAC systems. The sensor ensures safe and accurate leak detection, meeting IEC 60335-2-40 safety standards. Key features include:

- High measurement accuracy: +/- 2.5% LFL
- Wide measurement range: 0-100% LFL
- Operating temperature: -40°C to 70°C
- Relative humidity range: 0 to 95%
- Expected service life: over 15 years
- Compact size: 34 mm × 21 mm × 12 mm
- Low power consumption: 94 μA

High-volume shipments are scheduled to begin in September 2024. The sensor addresses the shift towards natural refrigerants due to regulations on PFAS and F-gases.

La filiale svedese di Asahi Kasei Microdevices, Senseair, ha sviluppato Sunlight R290, un sensore di gas per il refrigerante altamente infiammabile R290 (propano) nei sistemi HVAC. Il sensore garantisce rilevamento delle perdite sicuro e preciso, rispettando gli standard di sicurezza IEC 60335-2-40. Le caratteristiche principali includono:

- Alta precisione di misurazione: +/- 2,5% LFL
- Ampio intervallo di misurazione: 0-100% LFL
- Temperatura operativa: -40°C a 70°C
- Intervallo di umidità relativa: 0 a 95%
- Vita utile prevista: oltre 15 anni
- Dimensioni compatte: 34 mm × 21 mm × 12 mm
- Basso consumo energetico: 94 μA

Le spedizioni ad alto volume sono programmate per iniziare a settembre 2024. Il sensore affronta la transizione verso refrigeranti naturali a causa delle normative su PFAS e gas fluorurati.

La filial sueca de Asahi Kasei Microdevices, Senseair, ha desarrollado Sunlight R290, un sensor de gas para el refrigerante altamente inflamable R290 (propano) en sistemas HVAC. El sensor asegura detección de fugas segura y precisa, cumpliendo con las normas de seguridad IEC 60335-2-40. Las características clave incluyen:

- Alta precisión de medición: +/- 2.5% LFL
- Amplio rango de medición: 0-100% LFL
- Temperatura de operación: -40°C a 70°C
- Rango de humedad relativa: 0 a 95%
- Vida útil esperada: más de 15 años
- Tamaño compacto: 34 mm × 21 mm × 12 mm
- Bajo consumo de energía: 94 μA

Los envíos a gran escala están programados para comenzar en septiembre de 2024. El sensor aborda el cambio hacia refrigerantes naturales debido a las regulaciones sobre PFAS y gases fluorados.

Asahi Kasei Microdevices의 스웨덴 자회사인 Senseair가 HVAC 시스템에서 고도로 인화성 R290(프로판) 냉매를 위한 Sunlight R290 가스 센서를 개발했습니다. 이 센서는 IEC 60335-2-40 안전 기준을 충족하며 안전하고 정확한 누출 감지를 보장합니다. 주요 특징은 다음과 같습니다:

- 높은 측정 정확도: +/- 2.5% LFL
- 넓은 측정 범위: 0-100% LFL
- 작동 온도: -40°C에서 70°C
- 상대 습도 범위: 0~95%
- 예상 서비스 수명: 15년 이상
- 콤팩트한 크기: 34 mm × 21 mm × 12 mm
- 낮은 전력 소비: 94 μA

대량 출하는 2024년 9월에 시작될 예정입니다. 이 센서는 PFAS 및 F가스에 대한 규제로 인해 자연 냉매로의 전환을 다룹니다.

La filiale suédoise d'Asahi Kasei Microdevices, Senseair, a développé le Sunlight R290, un capteur de gaz pour le réfrigérant hautement inflammable R290 (propane) dans les systèmes CVC. Le capteur garantit une détection des fuites sûre et précise, répondant aux normes de sécurité IEC 60335-2-40. Les caractéristiques clés comprennent :

- Haute précision de mesure : +/- 2,5% LFL
- Large plage de mesure : 0-100% LFL
- Température de fonctionnement : -40°C à 70°C
- Plage d'humidité relative : 0 à 95%
- Durée de vie prévue : plus de 15 ans
- Taille compacte : 34 mm × 21 mm × 12 mm
- Faible consommation d'énergie : 94 μA

Les expéditions en grande quantité devraient commencer en septembre 2024. Le capteur répond à la transition vers les réfrigérants naturels en raison des réglementations sur les PFAS et les gaz fluorés.

Die schwedische Tochtergesellschaft von Asahi Kasei Microdevices, Senseair, hat den Sunlight R290 entwickelt, einen Gassensor für das hochentzündliche R290-Kältemittel (Propan) in HVAC-Systemen. Der Sensor gewährleistet sichere und genaue Leckageerkennung und erfüllt die Sicherheitsstandards IEC 60335-2-40. Zu den Hauptmerkmalen gehören:

- Hohe Messgenauigkeit: +/- 2,5% LFL
- Breiter Messbereich: 0-100% LFL
- Betriebstemperatur: -40°C bis 70°C
- Relativer Feuchtigkeitsbereich: 0 bis 95%
- Erwartete Lebensdauer: über 15 Jahre
- Kompakte Größe: 34 mm × 21 mm × 12 mm
- Niedriger Stromverbrauch: 94 μA

Die Hochlaufversendungen sind für September 2024 geplant. Der Sensor trägt der Verschiebung zu natürlichen Kältemitteln Rechnung, die aufgrund von Vorschriften zu PFAS und F-Gasen erfolgt.

Positive
  • Development of a highly accurate gas sensor for R290 refrigerant
  • Compliance with IEC 60335-2-40 safety standards
  • Wide operating temperature and humidity range
  • Long service life of over 15 years
  • Low power consumption of 94 μA
  • Compact size for easy integration
  • Scheduled high-volume shipments starting September 2024
Negative
  • None.

TOKYO & NEW YORK & DÜSSELDORF, Germany--(BUSINESS WIRE)-- To ensure safe operation with this highly flammable refrigerant, Senseair, a Swedish subsidiary of Asahi Kasei Microdevices (AKM), has developed "Sunlight R290," a gas sensor featuring high measurement accuracy and operating range, while minimizing heat generation, packaging space, and power consumption. High-volume shipments of Sunlight R290 are scheduled to begin in September 2024.

Sunlight R290 by Senseair (Photo: Business Wire)

Sunlight R290 by Senseair (Photo: Business Wire)

Existing and upcoming regulations in regard to PFAS (per- and polyfluoroalkyl substances, also called “forever chemicals”) and F-gases (fluorinated greenhouse gases) are severely restricting the use of conventional synthetic refrigerants in air conditioning, heat pumps, and other HVAC systems. The natural refrigerant R290 is propane gas, which is considered to be a more sustainable alternative to conventional solutions. However, due to its high flammability, reliable and highly accurate leakage detection measures are required to ensure safe operation.

Senseair’s newly developed gas sensor Sunlight R290 employs the latest NDIR (non-dispersive infrared) technology, utilizing LED light sources and photodiode sensors. Due to its minimal heat generation, the sensor can be safely operated with R290. Additionally, due to the characteristics of the NDIR method, the detection is less affected by vibrations or interfering gases, enabling robust and reliable measurements that meet the stringent leak detection requirements of the IEC 60335-2-40 safety standard for electric heat pumps, sanitary hot water heat pumps, and air conditioners.

With a measurement range of 0-100% LFL (lower flammable limit) - the concentration of a combustible material in air below which ignition will not occur - the sensor features a high measurement accuracy of +/- 2.5% LFL.

Low power consumption and superior service life
With an operating temperature range of -40°C to 70°C, and a relative humidity (RH) range from 0 to 95%, Sunlight R290 can stably operate in challenging environments and covers a broad range of applications, including air conditioning units, heat pumps, dehumidifiers, and control panel coolers. Operated under normal environmental conditions, a service life of over 15 years can be expected. In addition, the sensor features an automatic baseline correction (ABC) algorithm, enabling maintenance-free use over extended periods. All of this is achieved within a small packaging size of 34 mm × 21 mm × 12 mm and a power consumption of 94 μA.

Sunlight R290 is also available in a standalone refrigerant detection system, the RDS R290, which allows for leak detection without the need for integration into equipment.

For more information on the trend of natural refrigerants, please refer to the article at the following link.

https://www.akm.com/global/en/products/flammable-gas-sensor/tutorial/natural-refrigerant

About Asahi Kasei Microdevices (AKM)
AKM, a Japan-based company, operates an electronic components business as a member of the Asahi Kasei Group's Material sector. AKM provides customers with unique products by combining the compound semiconductor technology used in magnetic sensors with the ASIC/analog circuit technology used in silicon semiconductors. AKM's unique products and solutions are featured across a wide range of markets, including mobile communication devices and consumer products, as well as automotive electronics devices, household equipment, and industrial equipment.

Additional information is available on https://www.akm.com/global/en/.

About Asahi Kasei
The Asahi Kasei Group contributes to life and living for people around the world. Since its foundation in 1922 with ammonia and cellulose fiber business, Asahi Kasei has consistently grown through the proactive transformation of its business portfolio to meet the evolving needs of every age. With more than 49,000 employees worldwide, the company contributes to sustainable society by providing solutions to the world’s challenges through its three business sectors of Material, Homes, and Health Care. For more information, visit www.asahi-kasei.com.

Asahi Kasei is also dedicated to sustainability initiatives and is contributing to reaching a carbon neutral society by 2050. To learn more, visit https://www.asahi-kasei.com/sustainability/.

North America Contact:

Asahi Kasei America Inc.

Christian OKeefe

christian.okeefe@ak-america.com

Europe Contact:

Asahi Kasei Europe GmbH

Sebastian Schmidt

sebastian.schmidt@asahi-kasei.eu

Source: Asahi Kasei Microdevices

FAQ

What is the Sunlight R290 gas sensor developed by Asahi Kasei Microdevices (AHKSY) for?

The Sunlight R290 gas sensor is developed for detecting leaks of highly flammable R290 refrigerant (propane) in HVAC systems, ensuring safe operation while meeting stringent safety standards.

When will Asahi Kasei Microdevices (AHKSY) begin high-volume shipments of the Sunlight R290 sensor?

High-volume shipments of the Sunlight R290 sensor are scheduled to begin in September 2024.

What is the measurement accuracy of the Sunlight R290 sensor by Asahi Kasei Microdevices (AHKSY)?

The Sunlight R290 sensor features a high measurement accuracy of +/- 2.5% LFL (Lower Flammable Limit).

What is the expected service life of the Sunlight R290 sensor under normal conditions?

Under normal environmental conditions, the Sunlight R290 sensor has an expected service life of over 15 years.

ASAHI KAISEI CRP UNSP/ADR

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